Harness the Latest Tools and Techniques for Troubleshooting and Repairing Virtually Any Diesel Engine Problem The Fourth Edition of Troubleshooting and Repairing Diesel Engines presents the latest advances in diesel technology. Comprehensive and practical, this revised classic equips you with all of the state-of-the-art tools and techniques needed to keep diesel engines running in top condition. Written by master mechanic and bestselling author Paul Dempsey, this hands-on resource covers new engine technology, electronic engine management, biodiesel fuels, and emissions controls. The book also contains cutting-edge information on diagnostics…fuel systems…mechanical and electronic governors…cylinder heads and valves…engine mechanics…turbochargers…electrical basics…starters and generators…cooling systems…exhaust aftertreatment…and more. Packed with over 350 drawings, schematics, and photographs, the updated Troubleshooting and Repairing Diesel Engines features: New material on biodiesel and straight vegetable oil fuels Intensive reviews of troubleshooting procedures New engine repair procedures and tools State-of-the-art turbocharger techniques A comprehensive new chapter on troubleshooting and repairing electronic engine management systems A new chapter on the worldwide drive for greener, more environmentally friendly diesels Get Everything You Need to Solve Diesel Problems Quickly and Easily • Rudolf Diesel • Diesel Basics • Engine Installation • Fuel Systems • Electronic Engine Management Systems • Cylinder Heads and Valves • Engine Mechanics • Turbochargers • Electrical Fundamentals • Starting and Generating Systems • Cooling Systems • Greener Diesels
Author(s): Paul Dempsey
Edition: 4
Publisher: McGraw-Hill Professional
Year: 2007
Language: English
Pages: 408
Tags: Транспорт;Двигатели внутреннего сгорания (ДВС);Техническое описание и ремонт ДВС;Дизельные двигатели;
Contents......Page 9
Foreword......Page 13
1 Rudolf Diesel......Page 19
Compression ratio......Page 27
Induction......Page 30
Ignition and combustion......Page 31
Two- and four-stroke-cycle......Page 33
Fuel efficiency......Page 36
Durability......Page 37
Conventional fuels......Page 38
Trucks and other motor vehicles......Page 41
Stationary engines......Page 44
Marine engines......Page 48
4 Basic troubleshooting......Page 57
Malfunctions......Page 58
Tests......Page 60
Air inlet system......Page 68
Glow plugs......Page 71
Engine mechanical......Page 72
Early common-rail......Page 79
Jerk pump system......Page 80
Inline pumps......Page 81
Distributor pumps......Page 85
Delivery valves......Page 92
Injectors......Page 94
Timers......Page 97
Centrifugal governors......Page 99
Pneumatic governors......Page 103
Unit injection......Page 105
Low-pressure system......Page 108
Fuel filters and water separators......Page 110
Background......Page 113
Analog versus digital......Page 118
Bosch CAN bus......Page 119
On-board computer......Page 120
Tools......Page 125
Troubleshooting......Page 126
Caterpillar EMS......Page 129
Ford (International) 7.3L DI power stroke......Page 142
Detroit Diesel......Page 147
7 Cylinder heads and valves......Page 157
Combustion chamber types......Page 158
Valve configuration......Page 162
Before you begin......Page 165
Scope of work......Page 195
Rigging......Page 197
Special considerations......Page 199
Cleaning......Page 206
Lubrication system......Page 207
Filters......Page 213
Block casting......Page 222
Pistons......Page 235
Connecting rods......Page 244
Crankshafts......Page 251
Camshafts and related parts......Page 255
Crankshaft bearings......Page 257
Assembly—major components......Page 259
Construction......Page 273
Turbochargers......Page 276
Applications......Page 279
Construction......Page 280
Variable geometry turbine......Page 289
Electrons......Page 291
Circuits......Page 292
Electrical measurements......Page 295
Ohm's law......Page 296
Direct and alternating current......Page 298
Magnetism......Page 301
Electromagnets......Page 302
Generator principles......Page 303
dc motors......Page 307
Storage batteries......Page 310
Switches......Page 312
Solid-state components......Page 317
11 Starting and generating systems......Page 319
Starting aids......Page 320
Wiring......Page 321
Starter circuits......Page 327
Solenoids......Page 336
Starter drives......Page 339
Charging systems......Page 340
Voltage regulation......Page 349
Batteries......Page 350
Air cooling......Page 357
Liquid cooling......Page 359
Brazil......Page 377
U.S. and Europe......Page 379
Straight vegetable oil......Page 381
Dual-fuel engines......Page 383
Conventional fuel......Page 384
A......Page 391
C......Page 392
D......Page 395
E......Page 396
F......Page 397
G......Page 398
I......Page 399
L......Page 400
M......Page 401
P......Page 402
R......Page 403
S......Page 404
T......Page 406
W......Page 407
Z......Page 408
