The Renaissance of American Steel: Lessons for Managers in Competitive Industries

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By the end of the 1980s, the once mighty U.S. steel industry seemed on its last legs. More than a quarter of a million jobs had been lost, and communities like Pittsburgh and Bethlehem were devastated. Yet today, the industry again stands as a world-class competitor. In The Renaissance of American Steel, Roger Ahlbrandt, Richard Fruehan, and Frank Giarratani illuminate the forces behind this remarkable comeback, drawing valuable lessons for managers not only in the steel business but in any business now battling the global marketplace. Citing evidence from a wide range of companies in the U.S., the U.K., and Japan, and clearly explaining the basics of steel production, the authors show how the industry's rebirth resulted both from the downsizing of big companies and the rise of minimills capturing markets from the larger companies. They describe how large, traditional firms--including U.S. Steel, British Steel, and Nippon Steel--recognized that they had to reduce the scope of their operations and reorganize to become more competitive. U.S. Steel CEO Tom Graham, for instance, closed plants and refocused the firm's resources on the market for flat-rolled products. The book also examines how minimills--such as Nucor, Birmingham Steel, Oregon Steel, Tokyo Steel, and Co-Steel Sheerness--have redefined the industry's structure and competitive dynamics. Nucor, in particular, has emerged as the leader among the minimills--the largest electric furnace-based steel company in the U.S., with annual sales exceeding $3 billion. The reader learns how CEO Ken Iverson, recognizing the opportunities to be seized if Nucor moved beyond traditional products (such as steel joists and rebar), created the most innovative steel mill in the world, with a consistent record of investing in new technologies to lower operating costs and to move into sophisticated, value-added products. Throughout the book, the authors offer sharp insights into the steel industry in the U.S. and abroad--but more important, they highlight the lessons to be learned for managers in all industries. The authors conclude, for instance, that success for both large and small steel producers depends on a critical interplay of factors that touch on leadership, new technologies, and decentralized management. Effective leaders, the authors find, don't micromanage; they set a goal for the company and communicate it broadly to gain employees' commitment. High-performing companies aggressively seek technical know-how, even if it means purchasing it from foreign competitors or securing joint agreements. And finally, successful companies decentralize, empowering employees far down in the organization to handle daily decisionmaking. This in-depth analysis of a radically changed industry speaks volumes about the value of flexibility in business. It is an essential resource for any manager working in today's global economy.

Author(s): Roger S. Ahlbrandt, Richard J. Fruehan, Frank Giarratani
Edition: 1St Edition
Year: 1996

Language: English
Pages: 192

Contents......Page 14
Preface......Page 8
Acknowledgments......Page 10
1. Introduction......Page 18
Dramatic Change......Page 20
The Basis for Competitive Gains......Page 21
Summing Up......Page 25
2. An Overview of Industry Change......Page 27
The American Steel Crisis......Page 29
The Steel Crisis in Europe and European Politics......Page 34
Japanese Competitive Advantage......Page 37
Capacity Change in the U.S. Steel Industry......Page 39
Measures of Gain......Page 41
Summing Up......Page 42
3. Elements of Competitiveness......Page 44
Understanding Basic Product Lines......Page 45
Risk in Choosing a Market......Page 46
Restraining the Competition......Page 47
Technological Advantage and Steelmaking Processes......Page 48
Steel Plant Characteristics......Page 55
Summing Up......Page 57
4. Market Focus and Strategic Success......Page 58
Common Ground......Page 59
Defining Markets......Page 60
Strategic Market Focus: Nucor Corporation......Page 64
Strategic Market Focus: United States Steel......Page 70
The Market Contest Today......Page 75
Summing Up......Page 76
Goals Must Be Held in Common......Page 78
Keys to Successful Leadership: Drawing on Graham's Experience......Page 80
Keys to Successful Leadership: Drawing on the Minimill Experience......Page 84
Accountability and Reward for Performance......Page 88
Risk Taking......Page 91
Continuous Improvement......Page 93
Summing Up......Page 95
Gains in Productivity and Quality......Page 97
Benchmarking Technology and Efficiency......Page 98
Change in Technology and Change in the Workplace......Page 102
Complements in Production......Page 104
Human Resource and Organization Practices......Page 105
Culture and Exceptional Performance......Page 110
Communication is Key......Page 113
Summing Up......Page 114
7. Regaining Competitiveness in the United Kingdom......Page 115
Restructuring in the Integrated Sector......Page 116
The Transformation of a Minimill......Page 123
Summing Up......Page 128
8 Sustaining Competitiveness in Japan......Page 130
The Context for Japanese Restructuring......Page 131
Unprecedented Change in Japan's Integrated Sector......Page 134
Competition from Minimills......Page 138
Kaizen: A Built-in Competitive Edge......Page 141
Summing Up......Page 144
9. Converging Technologies......Page 145
Technology Drivers......Page 146
The Integrated Sector......Page 147
The Minimill Sector......Page 149
A New Margin for Domestic Competition: Specialty Steels......Page 153
Strategies for Technological Development......Page 154
Summing Up......Page 156
The Vanguard of Change......Page 157
Dynamic Advantage......Page 160
The Importance of Competition......Page 162
General Application......Page 164
Notes......Page 168
Selected Bibliography......Page 184
C......Page 188
H......Page 189
M......Page 190
P......Page 191
T......Page 192
W......Page 193