Surface Engineering: Methods and Applications

Cover
Half Title
Title Page
Copyright Page
Table of Contents
Preface
Editors
Contributors
Chapter 1: Surface engineering: Redefining surface in global perspective
1.1 Introduction
1.2 Journey of surface engineering
1.3 Engineering properties of surface engineering
1.4 Types of surface engineering
1.5 Simulation in surface engineering
1.6 Summary
References
Chapter 2: Tribological hybrid materials
2.1 Introduction
2.1.1 Concept of tribology
2.2 Tribology and surface engineering
2.2.1 Materials used in tribological applications
2.2.1.1 Biomaterials
2.2.1.2 Nanomaterials
2.2.1.3 Smart materials
2.3 Tribological hybrid material
2.3.1 Metallic hybrid material
2.3.1.1 Aluminium-based hybrid material
2.3.1.2 Copper-based hybrid material
2.3.1.3 Molybdenum-based hybrid material
2.3.1.4 Magnesium-based hybrid material
2.3.2 Ceramic-based hybrid material
2.3.2.1 Carbide-based hybrid material
2.3.2.2 Oxide-based hybrid material
2.3.2.3 Nitride-based hybrid material
2.3.3 Polymeric-based hybrid material
2.3.3.1 Epoxy-based hybrid material
2.3.3.2 PEEK-based hybrid materials
2.3.3.3 Polyimide-based hybrid material
2.3.3.4 PMMA-based hybrids
2.3.4 Fibre-reinforced hybrid materials
2.3.4.1 Natural-fibre-reinforced hybrid material
2.3.4.2 Synthetic-fibre-reinforced hybrid material
2.3.5 Miscellaneous hybrid materials
2.4 Modelling concept of hybrid material
2.4.1 Taguchi method
2.4.2 Artificial neural networks
2.4.3 Response surface methodology
2.4.4 Linear regression model
2.5 Applications
2.6 Conclusion
References
Chapter 3: Nanotechnology and Surface Engineering
3.1 Introduction
3.2 Processing techniques for surface engineering
3.2.1 Plasma surface treatments
3.2.2 Chemical vapor deposition
3.2.3 Physical vapor deposition
3.2.4 Laser surface modification
3.2.5 Shot peening
3.2.6 Electroplating
3.3 Nanotechnology and surface engineering
3.4 Characterization techniques for surface engineering
3.4.1 Nanoindentation
3.4.2 Wear test
3.4.3 Electron microscopy
3.4.4 X-ray diffraction
3.5 Applications of surface engineering
3.6 Market and research trends in surface engineering
3.7 Future of surface engineering
References
Chapter 4: Surface engineering of nanomaterials: Processing and applications
4.1 Introduction
4.2 Surface engineering approach for NM fabrication
4.2.1 CVD and ALD
4.2.2 Wet-chemistry-based surface modification
4.2.3 Electrochemical or electrophoretic surface modification
4.2.4 Glancing angle deposition
4.3 NMs surround our daily lives
4.3.1 Energy storage: an emerging trend in surface engineering of nanomaterials
4.3.2 SEI control through surface engineering
4.3.2.1 SEI: characterization
4.3.3 Chemical passivation
4.4 Influence of surface engineering on the mechanical properties
4.5 Surface engineering: future perspectives
4.5.1 Prevention of microcracks
4.5.2 Prevention of polysulfide shuttling
4.5.3 Prevention of dendritic growth for metal anodes
4.6 Conclusions
References
Chapter 5: Laser surface modification of metal additive manufactured parts: A case study of ex-situ and in-situ methodology
5.1 Introduction to additive manufacturing
5.2 Different types of additive manufacturing processes
5.2.1 Binder jetting
5.2.2 Directed energy deposition
5.2.3 Material extrusion
5.2.4 Material jetting
5.2.5 Powder bed fusion
5.2.6 Sheet lamination
5.2.7 Vat photopolymerization
5.3 Post-processing in metal AM
5.3.1 Support removal
5.3.2 Surface texture improvements
5.3.3 Aesthetic improvements
5.3.4 Property enhancements
5.4 Laser surface finishing for metal additive manufactured parts
5.5 Types of laser surface modification/polishing
5.5.1 Surface modification/polishing by the mechanism of large area ablation
5.5.2 Surface modification/polishing by localized ablation
5.5.3 Surface modification/polishing by re-melting
5.5.3.1 Macropolishing
5.5.3.2 Micropolishing
5.6 Mechanism of laser polishing: the state of the art
5.7 First case study: ex-situ laser surface re- melting of metal additive manufactured parts
5.7.1 Materials and methods
5.7.2 Results and discussions
5.8 Second case study: in-situ laser surface re-melting by DMLS process
5.8.1 Materials and methods
5.8.2 Results and discussions
5.9 Conclusion
References
Chapter 6: Review of materials and methods in 3D printing
6.1 Introduction
6.2 3D printing materials
6.3 Methods of additive manufacturing
6.4 Steps involved in 3D printing techniques
6.5 Conclusion
References
Chapter 7: The framework of combining artificial intelligence with additive manufacturing
7.1 Introduction
7.2 Need for intelligent systems in additive manufacturing techniques
7.3 Integration of AI and AM techniques
7.4 Artificial intelligence system for 3D printing
7.5 Conclusion
References
Chapter 8: A review of metallic deposition in polymer substrate using cold spray additive manufacturing approach
8.1 Introduction
8.2 CSAM approach in polymeric substrate
8.3 Conclusions and future work
References
Chapter 9: Anodization of implantable metal and alloy surfaces: Purpose and scope
9.1 Introduction
9.2 Effect of process parameters
9.3 Anodization of metallic implants
9.4 Other applications of anodization
9.5 Summary
9.6 Conclusions
References
Chapter 10: Effect of surface treatment of cenospheres on the mechanical properties of cenosphere/recycled-PET composites
10.1 Introduction
10.2 Materials and methods
10.2.1 Materials
10.2.2 Surface treatment of cenospheres
10.2.3 Specimen preparation
10.2.4 Mechanical characterization
10.3 Results and discussions
10.3.1 Flexural properties of r-PET/FAC composites
10.3.2 Flexural properties of r-PET/T-FAC composites
10.4 Conclusions
References
Chapter 11: Effects of performance parameters, surface failure and mitigation techniques on steam turbine blades
11.1 Introduction
11.2 Factors affecting the performance of a steam turbine
11.2.1 Inlet condition of steam
11.2.2 Material selection and working environment
11.2.3 Losses in turbine
11.3 Blade failure mechanisms, causes and mitigation techniques
11.3.1 Failure mechanisms and root causes
11.3.1.1 Corrosion and pitting
11.3.1.2 Fatigue, creep and vibration
11.3.1.3 Erosion and wear
11.3.2 Mitigation techniques
11.4 Conclusion
References
Chapter 12: Performance analysis of tidal turbine blades for different composite materials
12.1 Introduction
12.2 Materials
12.2.1 Structural steel
12.2.2 CFRP
12.2.3 GFRP
12.2.4 AFRP
12.3 Methodology
12.3.1 Von Mises stress
12.3.2 Total deformation
12.3.3 Normal stress
12.3.4 Modal analysis
12.3.5 Safety factor
12.4 Fatigue sensitivity
12.5 Normal stress versus elastic equivalent strain
12.6 Results and discussions
12.6.1 von Mises stress
12.6.2 Total deformation
12.6.3 Normal stress
12.6.4 Modal analysis
12.6.5 Safety factor
12.7 Conclusion
References
Chapter 13: Surface texturing for reducing sliding friction and wear under dry and lubricated conditions
13.1 Introduction
13.2 Experimental methods
13.2.1 Four-ball tester
13.2.2 Pin-on-disc setup
13.3 Results and discussion
13.3.1 Selection of lubricant
13.3.2 Sliding friction and wear
13.4 Conclusions
References
Chapter 14: Industry 5.0 for sustainable manufacturing: New product, services, organizational and social information
14.1 Introduction
14.2 Background of Industry 5.0
14.3 Role of smart manufacturing
14.4 Sustainable performance evaluation methods
14.5 Future impact of Industry 5.0 on the manufacturing system
14.6 Conclusions
References
Chapter 15: Surface modification of titanium for drug-eluting stents
15.1 Introduction
15.1.1 Metal-based drug-eluting stent
15.1.1.1 Paclitaxel-eluting stent
15.1.1.2 Sirolimus-eluting stent
15.1.1.3 Everolimus-eluting stent
15.1.1.4 Zotarolimus-eluting stent
15.1.1.5 Biolimus A9-eluting stent
15.1.1.6 Tacrolimus-eluting stent
15.1.1.7 Novolimus-eluting stent
15.1.2 Disadvantages of metals used in drug-eluting stents
15.1.3 Drawbacks of titanium
15.1.4 Relationship between radiopacity and optical density
15.2 Surface engineering techniques
15.2.1 Surface modification with chemical treatment
15.2.2 Surface coating with polymers
15.2.2.1 Model of optical parameters
15.2.2.1.1 Zero-order
15.2.2.1.2 First-order
15.2.2.1.3 Higuchi model
15.2.2.1.4 Korsmeyer–Peppas model
15.2.2.1.5 Ritger–Peppas model
15.3 Post-clinical advantages
15.3.1 Optical and electrical conductivity property
15.3.2 Drug elution property
15.4 Summary
References
Chapter 16: Dry sliding wear behaviour of HVOF-sprayed cermet coatings (CrC-NiCr, WC-Co and WC-Co-Cr) using statistical analysis and ANN models
16.1 Introduction
16.2 Materials and method
16.2.1 Substrate material
16.2.2 Feedstock materials for coating
16.2.3 High-velocity oxy fuel
16.2.4 Microstructure analysis of coating
16.2.5 Dry sliding wear test
16.2.6 Experimental plan
16.3 Results and discussion
16.3.1 Statistical analysis
16.3.2 ANN modelling
16.4 Conclusion
References
Index