Remanufacturing and Advanced Machining Processes for New Materials and Components

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Remanufacturing and Advanced Machining Processes for Materials and Components presents current and emerging techniques for machining of new materials and restoration of components, as well as surface engineering methods aimed at prolonging the life of industrial systems. It examines contemporary machining processes for new materials, methods of protection and restoration of components, and smart machining processes.

• Details a variety of advanced machining processes, new materials joining techniques, and methods to increase machining accuracy

• Presents innovative methods for protection and restoration of components primarily from the perspective of remanufacturing and protective surface engineering

• Discusses smart machining processes, including computer-integrated manufacturing and rapid prototyping, and smart materials

• Provides a comprehensive summary of state-of-the-art in every section and a description of manufacturing methods

• Describes the applications in recovery and enhancing purposes and identifies contemporary trends in industrial practice, emphasizing resource savings and performance prolongation for components and engineering systems

The book is aimed at a range of readers, including graduate-level students, researchers, and engineers in mechanical, materials, and manufacturing engineering, especially those focused on resource savings, renovation, and failure prevention of components in engineering systems.

Author(s): Е.S. Gevorkyan, M. Rucki, V.P. Nerubatskyi, W. Żurowski, Z. Siemiątkowski, D. Morozow, A.G. Kharatyan
Publisher: CRC Press
Year: 2022

Language: English
Pages: 224
City: Boca Raton

Cover
Half Title
Title Page
Copyright Page
Table of Contents
Authors
Abbreviations
Nomenclature
Introduction
Chapter 1 Contemporary Machining Processes for New Materials
1.1 New Materials and Approaches to the Product Life Cycle, Remanufacturing, and Reuse
1.2 Foam Injection Molding
1.2.1 Technical Advantages of Foam Molding
1.2.2 Polymer Foaming and Processing
1.2.3 Foam Injection Molding Equipment
1.3 Gasodynamic Densification of Casting Materials
1.4 Diamond and Electrical Discharge Diamond Grinding
1.5 Electrical Discharge Machining Methods
1.6 Electrochemical Machining Methods
1.7 Ultrasonic Machining Methods
1.8 Electron Beam Machining
1.9 Ion Beam Machining
1.10 Laser Material Processing
1.10.1 Classification of Lasers
1.10.2 Laser Beam Machining Methods
1.10.3 Laser Surface Treatment
1.10.4 Remanufacturing with Laser Cladding Technology
1.10.5 Future Development of Laser Applications
1.11 Processing with Plasma
1.12 Waterjet Machining
1.12.1 Waterjet Machining Principle and Influencing Factors
1.12.2 Main Components of a Waterjet Machining System
1.12.3 Main Advantages of AWJ Machining
1.12.4 Limitations and Environmental Impact of AWJ Machining
1.13 Trends in Joining Technologies
1.13.1 Remarks on General Trends
1.13.2 Promising Joining Technologies
1.14 Methods Increasing Machining Accuracy
Chapter 2 Contemporary Methods of Protection and Restoration of Components
2.1 Application of Additive Manufacturing Methods along the Product Life Cycle
2.1.1 Short Review of AM and Hybrid Methods
2.1.2 Materials Processed by AM
2.1.3 AM Methods Related to the Product Life Cycle
2.2 Protective and Technological Coatings for Hot Working Processes and Heat Treatment
2.2.1 General Requirements
2.2.2 Starting Materials for Coatings
2.2.3 Composition of Coatings
2.2.4 Temporary Protective Coatings in Micromachining
2.3 High Temperature Coatings
2.4 Thermal Spray Coatings
2.5 Vacuum Plasma Spraying
2.6 Processes of Hard Alloys Coatings
2.7 Titanium Nitride Nanoceramic Matrix Composite Coatings
Chapter 3 Smart Machining Processes
3.1 Computer-Integrated Manufacturing
3.2 Smart Manufacturing
3.3 “Smart” Tools and Materials
3.4 Superplasticity and Its Application to Metal Forming
3.5 Severe Plastic Deformation in Nanostructural Materials Processing
3.6 Product Life Cycle Models and Potential Cultural or Social Implications of Repair
3.7 Concluding Remarks
References
Index