This book provides recent developments in sustainable manufacturing ranging from product designing to product delivery. It focuses on key challenges and solutions at various stages such as product design, material selection, material processing, manufacturing and energy consumption to ensure sustainability at every stage of product lifecycle. It further offers solutions to build sustainable product by responsible consumption and production. The role of advanced technologies in sustainable manufacturing is also covered in this book. Given the topics covered, this book will be useful for the researchers and professionals working in the area of mechanical engineering, especially industrial and production engineering.
Author(s): Jayakrishna Kandasamy, Aravind Raj Sakthivel, J. Paulo Davim
Series: Management and Industrial Engineering
Publisher: Springer
Year: 2023
Language: English
Pages: 185
City: Singapore
Preface
Acknowledgements
Contents
About the Editors
Introduction to Sustainable Manufacturing
1 Background and Rationale
2 Why Sustainable Manufacturing?
3 Impact of Manufacturing Processes on Environment
3.1 Carbon Footprint Analysis
3.2 The Impact Equation
3.3 Life Cycle Assessment
4 Methods and Tools to Maintain and Assess Sustainability in Manufacturing
5 Degree of Sustainability
6 Conclusion
References
Sustainable Material Selection
1 Introduction
2 Sustainable Material
3 Types of Sustainable Materials
4 Characteristics of Sustainable Materials
5 Method of Selecting Materials
6 Selection Criteria for Sustainable Material
7 Environment Benefits of Using Sustainable Materials
8 Future of Sustainability
9 Conclusion
References
Sustainable Product Design for Electric Vehicles
1 Introduction
2 Electric Vehicles (EVs)
3 Literature Review
3.1 Electric Vehicle
3.2 Sustainable Design
4 Recent Development
4.1 Detailed Analysis of Literature
5 Future Research Directions
6 Conclusion
References
Sustainability Assessment of Organizations Based on the Orientations of Product Sustainability
1 Introduction
2 Literature Review
2.1 Sustainability
2.2 VIKOR
2.3 ECQFD
2.4 LCA
2.5 Literature Gap
3 Methodology
3.1 Sustainability Assessment Model
3.2 Formation of the Evaluation Matrix
3.3 Material Selection Using Fuzzy VIKOR
3.4 Design Modifications Using ECQFD
3.5 Process Sustainability Using Life Cycle Assessment
4 Sustainability Index Calculations
5 Practical Implications
6 Conclusions
References
Sustainability in Manufacturing
1 Introduction
2 Sustainable Manufacturing
2.1 How to Measure the Sustainability
2.2 Sustainable Manufacturing Practices
2.3 Management Integrity
3 Role of Technology
3.1 Technology Use Cases in Manufacturing
4 Automotive Manufacturing
5 Conclusion
References
Experimental Investigation of Machining NIMONIC 80 Alloy by WEDM Process via Multi-objective Optimisation Techniques: A Sustainable Approach
1 Introduction
2 Literature Review
3 Experimentation Methodology
3.1 Selection of Machining Conditions
3.2 Experimental Design
3.3 Methodology for Multi Objective Optimisation by Taguchi-PSI
3.4 Methodology for Multi-objective Optimisation by Grey Relational Analysis (GRA)
4 Results and Discussion
4.1 Taguchi-PSI Approach
4.2 GRA Approach
5 Conclusions
References
Prediction and Optimization of Sustainable Production Processes for Automotive Components
1 Introduction and Literature
2 Methodology
3 Design Specifications of Gears
4 Design of Gearbox
5 Structural Analysis and Optimization of the Components
6 Application of Additive Manufacturing Techniques
7 Materials Selected
8 Sustainability Analysis
8.1 Input Parameters Values for Manufacturing of Gearbox
8.2 Carbon Footprint
8.3 Energy Consumption Values for Manufacturing of Gearbox
9 Results and Discussions
10 Conclusion
References
A Brief Review of Sustainable Composites for Food Packaging Applications
1 Introduction
2 Biopolymers
2.1 Biopolymer-Based Nanocomposites
3 Biopolymeric Composites for Food Packaging Applications
3.1 Antimicrobial Packaging
4 Market Trends of Biopolymers in Food Packaging
5 Future Scope and Conclusion
References
Improving the Sustainability of Autogenous Pulsed Current Gas Tungsten Arc Welding
1 Introduction
2 Methodology and Experimentation
2.1 Material
2.2 Process Parameter Selection and Experimental Design
3 Optimization of Experimental Results and Discussion
3.1 Prediction of Optimal Parameter Values
3.2 Impact of Welding Process Parameters on Depth of Penetration
4 Development of the Mathematical Model
5 Optimization of the Welding Process
5.1 Application of Genetic Algorithm for Optimization
5.2 Optimization of Depth of Penetration
5.3 Fitness Function for Depth of Penetration
5.4 Application of Simulated Annealing Algorithm for Optimization
6 Conclusions
References
An Integration of Smart Technology in Manufacturing
1 Introduction
2 Review Findings
2.1 SM in the VUCA World
2.2 Facets of SM
2.3 Impact of Industry 4.0 in SM
2.4 Need for Big Data Architecture in SM
3 Understanding the SM in the VUCA World
3.1 Linking the Facets of SM with IE4.0
3.2 Utilising the Pillars of IE4.0 for Visibility and Decision-Making in SM
3.3 Enhancing Visibility and Decision-Making with Big Data Architecture
4 Discussions and Findings
4.1 Limitation and Scope for Future Research
5 Conclusion
References
Embracing New Digital Technologies to Ensure Sustainability in Manufacturing
1 Introduction
2 Applications of Digital Technologies in the Manufacturing Sector
2.1 Embedded Systems in the Manufacturing Sector
2.2 Artificial Intelligence in the Manufacturing Sector
2.3 Additive Manufacturing in the Manufacturing Sector
2.4 Cloud Computing in the Manufacturing Sector
2.5 Simulation in the Manufacturing Sector
2.6 Intelligent Sensor in the Manufacturing Sector
2.7 Big Data in the Manufacturing Sector
2.8 Autonomous Robots in the Manufacturing Sector
3 Challenges to Adopt Digital Technologies in the Manufacturing Sector
4 Conclusions and Future Research Directions
References
Index
