Optimization of Industrial Systems

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OPTIMIZATION of INDUSTRIAL SYSTEMS

Including the latest industrial solution-based practical applications, this is the most comprehensive and up-to-date study of the optimization of industrial systems for engineers, scientists, students, and other professionals.

In order to deal with societal challenges, novel technologies play an important role. For the advancement of technology, it is essential to share innovative ideas and thoughts on a common platform where researchers across the globe meet together and revitalize their knowledge and skills to tackle the challenges that the world faces. The high complexity of the issues related to societal interdisciplinary research is the key to future revolutions. From research funders to journal editors, policymakers to think tanks, all seem to agree that the future of research lies outside disciplinary boundaries. In such prevailing conditions, various working scenarios, conditions, and strategies need to be optimized.

Optimization is a multidisciplinary term, and its essence can be inculcated in any domain of business, research, and other associated working dynamics. Globalization provides all-around development, and this development is impossible without technological contributions. This volume's mission is at the core of industrial engineering. All the manuscripts appended in this volume were double-blind peer-reviewed by committee members and the review team, promising high-quality research. This book provides deep insights to its readers about the current scenarios and future advancements of industrial engineering.

Author(s): Anish Sachdeva, Mohit Tyagi, Dilbagh Panchal, Dragan Pamucar
Publisher: Wiley-Scrivener
Year: 2022

Language: English
Pages: 595

Cover
Half-Title Page
Title Page
Copyright Page
Dedication
Contents
1 Speed Control of DC Motor at Variable Load Torque Using FLC
1.1 Introduction
1.2 Background of Thesis Work
1.3 Statement of the Problem (Case Study)
1.4 Research Methods
1.4.1 Fuzzy Logic Controller Theory
1.5 Mathematical Model of DC Motor
1.6 Results and Discussion
1.6.1 Simulation of Speed Control of DC Motor using PID Controller
1.6.2 Simulation of Speed Control using PID Controller at Different Loads
1.6.3 Simulation of Speed Control of DC Motor using Fuzzy Logic Controller
1.6.4 Simulation of Speed Control using Fuzzy Controller at Different Loads
1.6.5 Comparisons of Speed of DC Motor Open Loop, PID, and Fuzzy Logic Controllers
1.7 Conclusion
References
2 Detailing and Analysis of Factors Governing Inventory in Dynamics of Food Supply Chain Performance System
2.1 Introduction
2.2 Literature Review
2.3 Methodology
2.3.1 Analytical Hierarchical Process (AHP)
2.3.2 TODIM Approach
2.3.3 Numerical Illustration
2.3.3.1 AHP Illustration
2.3.3.2 TODIM Approach
2.4 Results and Discussions
2.5 Work Implications and Future Avenues
References
3 Risk Factor Appraisal in Cold Supply Chain Performance System through Delphi Based Hybrid MCDM Approach
3.1 Introduction and Background
3.1.1 Objective of the Presented Work
3.2 Model Development (First Segment)
3.3 Research Methodology
3.3.1 Delphi Technique
3.3.2 Analytical Hierarchy Process (AHP)
3.3.3 The PROMETHEE Approach
3.4 Numerical Illustrations
3.4.1 (Segment 2): Implementation of AHP Approach
3.4.2 (Segment 3): Implementation of PROMETHEE Approach
3.5 Results and Discussion
3.6 Managerial Implication and Future Scope
References
4 Exploring Interaction Among Barriers of Circular Supply Chains: A Case of Indian Rubber Industry
4.1 Introduction
4.1.1 Motivation
4.2 Literature Survey
4.3 Methodology
4.4 Results and Discussion
4.5 Conclusion and Future Scope
4.6 Limitation of Study and Future Scope
References
5 Power Spectral Density Analysis of HRV to Evaluate Changes in ANS During Graded Head-Up Tilt and Head-Reverse Tilt
5.1 Introduction
5.2 Materials and Methods
5.2.1 Pre-Requisites
5.2.2 Inclusion-Exclusion Criteria
5.2.3 Subject Recruitment
5.2.4 Signal Recording
5.2.5 Proposed Methodology & Tilt-Table Testing Protocol
5.2.6 Spectral Estimation
5.2.7 Time-Domain Parameters
5.2.8 Frequency-Domain Parameters
Sympatho vagal balance SNS drive PNS drive LF HF
5.3 Results and Discussion
5.4 Conclusion
References
6 Mathematical Modeling for Catalytic Combustion of Volatile Organic Compound (VOC) Methane During Warm-Up Behaviour in Catalyti
6.1 Introduction
6.2 Rate Kinetics
6.3 Modeling
6.4 Methodology to Solve Dimensionless Equations
6.5 Result and Discussions
6.5 Conclusion
6.6 Acknowledgments
Nomenclature
References
7 Numerical Investigation of Two-Phase Flow in a Horizontal T Junction
7.1 Introduction
7.2 Literature Review
7.3 Methodology
7.4 Results and Discussions
7.4.1 Validation of Result and Grid Independence Test
7.4.2 Flow Distribution and Temperature Lines
7.4.3 Effect of Velocity Ratio on Pressure Fluctuation
7.5 Conclusion
References
8 Studies on Design of Flexible Pavement Using Resilient Modulus: A Review
8.1 Introduction
8.2 Resilient Modulus
8.3 Importance of Subgrade Resilient Modulus
8.4 Effect On Pavement Design
8.5 Seasonal Variations
8.6 Changes in Water Content Have an Effect on Resilient Modulus
8.7 Perspective on Resilient Modulus
8.8 Conclusion
References
9 Study on Design of Top Shackle used in Cage Suspension Gear in Mines – FEA Approach
9.1 Introduction
9.2 Research Background
9.3 Research Methods
9.3.1 Designing and Selection of Shackle for Cage Suspension Gear
9.3.1.1 Types of Shackles and Dimensions
9.3.1.2 Materials
9.4 Finite Element Analysis
9.5 Analysis and Result
9.6 Conclusion
9.7 Acknowledgement
References
10 A Review on Current Trends in Offshore Wind Energy
10.1 Introduction
10.2 Modelling and Simulation
10.3 Dynamic Response and Dynamic Analysis
10.4 Damping and Fragility Estimations
10.5 Optimizing the New Offshore Wind Turbine Design
10.6 Reliability Studies of Offshore Wind Turbines
10.7 Cost Assessment
10.8 Methods of Installing Monopole Foundations Offshore
10.9 Climate Change Influence on Design of Offshore Wind Farm in Indian Offshore Wind Energy Sector
10.10 Conclusions
References
11 Assessment of Offshore Wind Energy for Site
11.1 Introduction
11.2 Literature Review
11.3 Offshore Tower Design Condition
11.4 Methodology
11.5 Paradeep Data Collection
11.6 Results
11.7 Discussion
11.8 Conclusion
References
12 Optimizing Volume of Helical Compression Spring by Genetic Algorithm and Comparing with Simulated Annealing
12.1 Introduction
12.2 Design of Springs
12.2.1 Objective Function
12.2.2 Design Variables
12.2.3 Design Constraints
12.3 Optimization Techniques
12.3.1 Binary Genetic Algorithm
12.3.2 Simulated Annealing
12.4 Discussion of Results
12.5 Conclusions
References
13 Topological Design Optimisation of Dental Implant
13.1 Introduction
13.2 Research Methods
13.2.1 Topology Optimisation
13.3 Result Discussion
13.3.1 Effect of Equivalent Stress (von-Mises)
13.3.2 Effect of Safety Factor
13.3.3 Effect of Strain
13.4 Conclusion
References
14 Response Surface Methodology Approach for Combustion Analysis of Compression Ignition Engine Fueled with Jatropha Biodiesel Produced by Using Heterogeneous Catalyst
14.1 Introduction
14.2 Materials and Methods
14.2.1 Test Fuel Properties
14.2.2 Test Bench Description
14.2.3 Response Surface Methodology
14.3 Results and Discussion
14.3.1 ANOVA Model and Analysis
14.3.2 Effect of Engine Input Parameters on Peak Cylinder Pressure
14.4 Optimization
14.5 Validation
14.6 Conclusion
References
15 Thermal Performance Evaluation of Solar Air Heater with Different Roughness Designs
Nomenclature
15.1 Introduction
15.2 Solar Air Heater
15.2.1 Air Heating Flat Plate Collector
15.3 Experimentation
15.4 Instrumentation Used
15.5 Experimental Procedure
15.6 Results and Discussion
15.6.1 Comparative Study of Efficiency of Each Plate at Different Flow Rates
15.7 Conclusion and Scope for Future
15.8 Future Scope
Bibliography
16 Study of Physical Attributes of Indian Coconut Leaves for Efficient Midrib Separation
16.1 Introduction
16.2 Materials and Methods
16.2.1 Sample Specimen
16.2.2 Determination of Physical Attributes
16.2.2.1 Length
16.2.2.2 Width
16.2.2.3 Diameter
16.3 Results and Discussion
16.3.1 Length
16.3.2 Width
16.3.3 Diameter
16.4 Conclusion
References
Appendix
17 Manual Solar Tracking System with Two Degrees of Freedom
17.1 Introduction
17.2 Design Methodology
17.2.1 Overview
17.2.2 Modelling
17.2.3 Simulation
17.3 Working Prototype
17.4 Working Principle
17.5 Conclusions
17.6 Acknowledgement
References
18 Critical Review on Tribometers and Their Contact Mechanism
18.1 Introduction
18.2 Types of Wear
18.2.1 Adhesion Wear
18.2.2 Abrasion Wear
18.2.3 Fatigue Wear
18.2.4 Chemical Corrosion Wear
18.2.5 Fretting Wear
18.3 Ball-On-Disc Tribometer Contact Mechanism
18.3.1 Partial Slip
18.4 Disc on Disc Tribometer
18.5 Cylinder on Block Tribometer
18.6 Four Ball Tester
18.7 Fretting Testing Machine
18.7.1 Fretting Test
18.7.2 Fretting Mechanism
18.7.3 Fretting Fatigue
18.7.4 Factors Influencing Fretting
18.8 Conclusion
References
19 Investigation on Tribological Performance of Ferro-Magnetic Fluid as Lubricant
19.1 Introduction
19.2 Materials and Methods
19.2.1 Materials
19.2.2 Nanofluids Preparation
19.2.3 Four-Ball Test
19.3 Results and Discussion
19.4 Conclusion
References
20 Application of State Space Method on Beam to Predict its Response in Time and Frequency Domain
20.1 Introduction
20.2 Formulation of Beam
20.3 State Space Formulation
20.4 Results and Discussion
20.4.1 Frequency Response Function Using ‘freqresp’ Command
20.4.2 Time Domain Response Using ‘lsim’ Command
20.4.3 Predicting Deflection of Cantilever Beam Using MATLAB Software and Comparing it with Analytical Solutions
20.5 Conclusions
References
21 Finite Element Model Updating of Five Degree of Freedom Spring Mass System using Direct Updating Method
21.1 Introduction
21.2 Analytical Study
21.2.1 Five Degree of Freedom Spring Mass System
21.2.2 State Space Model
21.2.3 Direct Updating Method
21.3 Results and Discussion
21.4 Conclusions
References
22 Design and Analysis of Two Wheeler Suspension Helical Compression Spring
22.1 Introduction
22.2 Design of Spring
22.2.1 Dimensions of Existing Spring
22.2.2 Chemical Composition of Existing Spring
22.2.3 Design of Existing Spring
22.2.4 Design of Spring I
22.2.5 Design of Spring II
22.2.6 Modelling and Analysis of Spring
22.3 Analysis of Existing Spring
22.4 Analysis of Spring I
22.5 Analysis of New Spring II
22.6 Result
22.7 Conclusion
References
23 Automated Belt Conveyor System for Bolt and Washer Assembly
23.1 Introduction
23.2 Research Methods
23.2.1 Method of Approach
23.3 Materials and Methods
23.3.1 General Description of a Machine
23.3.2 Planned Conceptual Design
23.3.3 Standard Component Detail of Final Conceptual Design
23.3.4 Design of Conveyor System
23.4 Result Discussion
23.5 Conclusion
References
24 Design and Development of Spherical Roller Bearings: A Review
24.1 Introduction
24.2 Literature Review
24.3 Literature Outcome
24.4 Conclusion
References
25 Topological Design Optimisation of Tissue Engineering Scaffolds
25.1 Introduction
25.1.1 Properties of Scaffolds
25.1.2 Topology Optimisation of Tissue Engineering Scaffolds
25.2 Research Methods
25.2.1 Use of PLA in Crafting Bone Scaffolds
25.2.2 Methodology
25.2.3 Scaffold Designing
25.2.4 Topological Optimisation of Scaffold
25.3 Result Discussion
25.4 Conclusion
References
26 Design of Different Controllers of Cruise Control System on Inclined Plane
26.1 Introduction
26.2 Modeling of Cruise Control
26.3 Controller Design
26.3.1 Proportional-Integral (PI) Controller
26.3.2 Proportional-Integral-Derivative (PID) Controller
26.3.3 Fuzzy Logic Controller (FLC)
26.4 Simulation Results
26.5 Conclusion
References
27 Mechanical Properties for 3D Printing of Polymers through Fused Deposition Modelling
27.1 Introduction
27.2 3D Printing Techniques
27.2.1 Stereolithography or Photo Polymerization
27.2.2 Laminated Object Manufacturing (LOM)
27.2.3 Selective Laser Sintering (SLS)
27.2.4 Selective Laser Melting (SLM)
27.2.5 Binder Jetting
27.2.6 Directed Energy Deposition (DED)
27.2.7 Fused Deposition Modelling (FDM)
27.3 Materials
27.4 Studies Related to Behaviour of 3D Printed FDM Parts
27.5 Conclusions and Future Scope
References
28 Novel Approach for Optimization of Machining Characteristics of Polymer Nanocomposites
28.1 Introduction
28.2 Background and Problem Formulation
28.3 Experimentation
28.3.1 Materials and Fabrication Method
28.4 Parametric Optimization
28.4.1 Taguchi Approach
28.4.2 Data Envelopment Analysis Based Ranking (DEAR)
28.5 Results and Discussion
28.5.1 ANOVA Test
28.5.2 Confirmatory
28.6 Conclusion
References
29 Soft Computing Techniques and Aluminum Metal Matrix Composites
29.1 Introduction
29.2 Soft Computing Techniques
29.3 Studies Related to Soft Computing Techniques
29.3.1 Artificial Neural Network (ANN)
29.3.2 Response Surface Methodology (RSM)
29.3.3 Genetic Algorithm (GA)
29.3.4 Fuzzy Logic
29.3.5 Particle Swarm Optimization
29.3.6 Taguchi Method
29.3.7 Grey Relational Analysis (GRA)
29.3.8 Adaptive-Neuro Fuzzy Inference Systems (ANFIS)
29.4 Conclusions
References
30 Sustainable Manufacturing Related Aspects in Turning: A Study on Tool Wear
30.1 Introduction
30.2 Literature Survey
30.3 Experimental Procedure
30.3.1 Material Selection and Machine Specification
30.3.2 Tool Selection and Cutting Conditions
30.3.3 Sample Preparation
30.3.4 Experimental Procedure
30.4 Result and Discussion
30.5 Conclusion
References
31 Effect of Different Process Parameters and Manufacturing Design of Heat Sink: A Review
31.1 Introduction
31.2 Heat Sink Construction
31.3 Thermal Resistance
31.4 Materials
31.5 Previous Research Work
31.6 Conclusion
References
32 Effect of Crumb Rubber on Concrete by Partial Replacement of Fine Aggregates
32.1 Introduction
32.2 Materials Used
32.3 Results and Discussions
32.4 Conclusions
References
33 An Analytical Model for Estimation of Build Time in Fused Deposition Modelling
33.1 Introduction
33.2 A Deterministic Model for Time Estimation
33.3 Determination of Lower and Upper Limits of Time Estimates
33.4 Validation
33.5 Conclusion
References
34 Thermomechanical Analysis of Pulsed Laser Welded Thin Aluminium Alloy Sheets
34.1 Introduction
34.2 Finite Element Modelling
34.2.1 Geometry and Mesh Model
34.2.2 Material Properties
34.2.3 Thermal Analysis
34.2.4 Mechanical Analysis
34.2.5 Boundary Conditions
34.3 Results and Discussion
34.3.1 Thermal Variations
34.3.2 Residual Stresses
References
35 CFD Analysis of Car Parking Area to Study Carbon Monoxide Levels
35.1 Introduction
35.2 Computational Fluid Dynamics Analysis
35.2.1 Processes Involved in CFD
35.3 Governing Equations
35.3.1 Conservation of Mass
35.3.2 Conservation of Species
35.3.3 Conservation of Momentum
35.4 Turbulence Model
35.4.1 Types of Turbulence Model
35.4.2 Reynolds Averaged Navier Stokes (RANS)
35.5 Computational Domain and Boundary Conditions
35.6 Numerical Method
35.7 Results and Discussion
35.7.1 Carbon Monoxide Distribution without Jet Fan at 1.7m Human Height from Ground
35.7.2 Velocity Vector Distribution without Jet Fan at 1.7 Human Height from Ground
35.7.3 Velocity Vector without Jet Fan at 2.3m Jet Fan Height
35.7.4 Carbon Monoxide Distribution with Jet Fan at 1.7m Human Height from Ground
35.7.5 Carbon Monoxide Distribution with a Jet Fan at 1.7m Human Height from the Ground but Used Limit without Jet Fan
35.7.6 Vector Plot of Velocity Magnitude (with Induction Fans) at 1.7m from Ground
35.7.7 Contour Plot of Velocity Magnitude (with Induction Fans) at Induction Jet Height of 2.3m from the Ground
35.7.8 Final Position, Direction, and Number of the Induction Fans (2D View)
35.7.9 Turbulent Kinetic Energy Distribution at the Human Height of 1.7m from the Ground
35.7.10 Turbulent Kinetic Energy Distribution at the Jet Height of 2.3m from the Ground
35.7.11 Turbulent Kinetic Energy Dissipation Rate Distribution at the Human Height of 1.7m from the Ground
35.7.12 Turbulent Kinetic Energy Dissipation Rate Distribution at the Jet Height of 2.3m from the Ground
35.8 Conclusions
References
36 Performance Analysis of Semi-Transparent Photovoltaic Thermal Module with Single and Double Pass Configuration
36.1 Introduction
36.2 System Description
36.3 Energy Analysis of DPSPVT
36.3.1 Overall Exergy Gain
36.3.2 Overall Energy Gain
36.4 Economic Analysis
36.4.1 Energy Matrices
36.4.2 Annualized Uniform Cost (CAU)
36.5 Results and Discussion
36.6 Conclusion
References
37 Mechanical and Corrosion Behavior of Al 5083 Alloy Processed by Multi Directional Forging at Cryogenic Temperature
37.1 Introduction
37.2 Experimental Details
37.3 Result Discussion
37.3.1 Microstructural Investigation
37.3.2 Mechanical Properties
37.3.3 Corrosion Behavior
37.4 Conclusion
References
38 Critical Review of Cold Spraying Coating Techniques
38.1 Introduction
38.2 Principle of Cold Spraying
38.3 Contact Phenomenon and Bonding Mechanism of Cold Spraying Process
38.4 Coatings by Cold Spray
38.5 Cold Spraying Coatings Applications
38.5.1 Energy Sectors
38.5.2 Nuclear Power Plant
38.5.3 3D Printing/Additive Manufacturing
38.5.4 Catalysis
38.5.5 Biomedical Application
38.5.6 Wear Application
38.5.7 Dimensional Restoration and Repairing Applications
38.5.8 Corrosion Protection
38.5.9 Electrical Applications
38.5.10 Antimicrobial
38.6 Advantages and Potential Challenges of Cold Splash upon Another Thermal Spray Processes
38.7 Conclusion
References
39 Experimental Study of Influence of Drilling Parameters on Delamination in Drilling Aircraft CFRP Composites Using DOE (Taguch
39.1 Introduction
39.2 Materials and Methods
39.2.1 Materials
39.2.2 Design of Experiments
39.2.3 Delamination Assessment
39.2.3.1 Delamination Factor (Fd)
39.2.3.2 Adjusted Delamination Factor (Fda)
39.2.3.3 Equivalent Delamination Factor (Fed)
39.3 Results and Discussions
39.3.1 Prediction for Optimized Value and Confirmation Test
39.3.2 Comparison between Effect of Use of HSS Drill, Carbide Drill, and PCD Drill on Delamination
39.4 Conclusion
39.4.1 Experimental Results for 3mm Diameter
References
40 Programming of 6 Axis Articulated Robot for Industrial Applications
40.1 Introduction
40.2 Research Background
40.3 Specification Details of Robot
40.3.1 Types of Movement in Articulated Aristo Robot
40.3.2 Problem Statement
40.4 Experimental Work
40.5 Programming of ARISTO Robot
40.5.1 Program for Loading Job to Transfer Conveyor
40.5.2 Program for Picking-Placing the Parts
40.5.3 Program for Stacking of Parts
40.6 Development of Arena Model For Layout
40.7 Discussion on Simulation Results
40.8 Conclusion
References
41 Process Optimization of EDM Parameters Using TAGUCHI while Machining Aluminium Metal Matrix Composite
41.1 Introduction
41.2 Material Selection
41.3 Machinability Analysis on MMCs using Electric Discharge Machining
41.4 Analysis of Process Parameters
41.5 Results and Discussion
41.6 Conclusion
References
42 Study of Thermal Conductivity of NiCrFeSi Based Ceramic Composite Coating
42.1 Introduction
42.2 Research Background
42.3 Experimental Procedure
42.3.1 Substrate Material
42.3.2 Formulation of Coating
42.3.3 Characterization of Coating
42.4 Calculations
42.5 Discussion
42.6 Result
References
Index
Also of Interest
EULA