This book presents an overview of the evolution and opportunities associated with traditional as well as upcoming fields in the areas of materials, metallurgy, and manufacturing. There are a lot of interesting fields at this trijunction, such as alloy design, bio-materials, composites, high entropy alloys, sensors, electronic materials, and materials degradation. The progress in these fields is further fuelled by the advances in the analysis and fabrication techniques such as correlative microscopy, additive manufacturing, and surface engineering. This book discusses the above topics/fields covering advanced analysis techniques, fabrication methods, and various technological applications. Every chapter walks through the basics of the respective field and comprehensively discusses the current developments and future avenues, to arrive at a point where the reader acquires an overall view of the field. Special emphasis is given to the scientific fundamentals and application potential, in a way that readers of all backgrounds can get benefited. The chapters connect the current developments with the future avenues, to help the researchers foresee the future technologies, in their respective fields. This text will appeal to experienced researchers, practitioners, and students alike.
Author(s): Amber Shrivastava, Amit Arora, Chandan Srivastava, Nikhil Dhawan, Sudhanshu Shekhar Singh
Series: Indian Institute of Metals Series
Publisher: Springer
Year: 2022
Language: English
Pages: 193
City: Singapore
Series Editor’s Preface
Foreword
The Indian Institute of Metals: Technical Books—Editorial Advisory Board (2020–2022)
Contents
About the Editors
Advanced Characterization and Calphad in Design and Development of Advanced High Strength Steels
1 Introduction
1.1 Microstructure at Different Length Scales
2 Background
2.1 Secondary Hardening Ultra-High Strength (SHUHS) Steels
2.2 Tempering Response of SHUHS Steels
3 Recent Developments and Current Status
3.1 DMRL UHS Steel
3.2 Validation of ThermoCalc for Design of SHUHS Steels
3.3 Calculations Based on DMRL UHS Steel
3.4 Design Criteria
3.5 Experimental Results on Model Alloys
3.6 Comparison of C21 and C23 Alloys
3.7 Comparison of ThermoCalc and Experimental Results
4 Opportunities and Challenges
5 Conclusions
References
Correlative Electron Microscopy and Atom Probe Tomography—Experimental Techniques and Its Applications
1 Introduction
2 Sample Preparation
2.1 Applications
2.2 Challenges
3 Summary and Future Scope
References
Additive Manufacturing: Bringing a Paradigm Shift
1 Introduction
2 Freedoms and Need for AM
3 Limitations of AM
4 Evolution and Future Projections of AM
5 AM Processes
6 Additive Manufacturing and Industry 4.0
7 Additive Manufacturing at RRCAT
8 Summary and Future Scope
References
Multiscale Modeling in Arc Welding Using Secondary Thermal Cycle
1 Introduction
1.1 Overview
1.2 Phase Field Simulation of Austenite to Ferrite Transformation
1.3 Simulation of Transformation of Austenite to Bainite
1.4 Simulation of Simultaneous Transformation to Ferrite and Bainite
1.5 Other Thermodynamic-Kinetic Tools
1.6 Estimation of Microstructure-Dependent Effective Properties
2 Case Studies
2.1 Multi-pass Welding of Steel Using Trailing Heat Sink
2.2 Multiscale Model for DP980 Steel GMA Welding
2.3 Tandem Torch Welding for DP980 Steel
3 Opportunities
4 Challenges
5 Summary and Future Scope
References
Material Recycling: Unearthing Metals from Anthropogenic and Industrial Resources
1 Introduction
2 Material Resources
3 Anthropogenic Wastes
3.1 Household Metal Wastes
3.2 Waste Electrical and Electronic Equipments (WEEEs)
3.3 Printed Circuit Boards (PCBs)
3.4 Magnets
3.5 Phosphors
3.6 Batteries
4 Industrial Wastes
4.1 Ferrous Waste Recycling
4.2 Aluminium Associated Wastes
4.3 Zinc Wastes
5 Conclusions
References
Process Development and Stability Modeling of High-Speed Micromachining
1 Introduction
2 High-Speed Micromachining System Development
2.1 Design Approach for Micromachining System
2.2 Optimum Design of Micromilling Machine Tool
2.3 Final Experimental Setup
3 High-Speed Micromachining Process Modeling
3.1 Single Degree of Freedom (SDOF) Stability Model
3.2 Two Degrees of Freedom Model
3.3 Rotor Dynamics-Based Higher Order MDOF Stability Model for High-Speed Micromilling
4 Creation of Features via High-Speed Micromachining
5 Conclusions and Future Work
References
Materials Degradation: Metallic Materials
1 Introduction
2 Alloy Development for Corrosion Resistance
3 Historical Development of Corrosion-Resistant Low Alloy Steels
4 Mechanism of Oxide Layer Growth in Low Alloy Steels
4.1 Nature and Structure of the Oxide Layer
4.2 Structure of the Oxide Phases
4.3 The Protective Indices of the Oxide Film
5 Outlook and Challenge
References
Frontiers in Multi-functional Biomaterials for Hip Joint Application
1 Introduction
1.1 Material Classifications
2 Hip Joint Arthroplasty
2.1 Femoral Stem Component
2.2 Femoral Head Component
2.3 Acetabular Cup Liner
2.4 Joint Articulation and Wear
3 Summary/Future Scopes
References
Bacterial Cellulose for Drug Delivery: Current Status and Opportunities
1 Introduction
2 Synthesis
3 Structure
4 Bacterial Cellulose as a Matrix in Various Applications
5 Bacterial Cellulose in Drug Delivery
6 Modifications of Bacterial Cellulose
7 Bacterial Cellulose in Other Forms for Drug Delivery
8 Conclusion and Future Scope
References
An Odyssey from High Entropy Alloys to Complex Concentrated Alloys
1 Introduction
2 Design Strategy
3 Synthesis Route
3.1 Liquid State Processing Route: Melting and Casting
3.2 Solid-State Processing Route
4 Mechanical Properties of High Entropy Alloys
4.1 Experimental Observation
4.2 Deformation Mechanisms
5 Summary and Future Scope
References
