KUKA Sunrise Cabinet

KUKA Sunrise Cabinet
1 Introduction
1.1 Industrial robot documentation
1.2 Representation of warnings and notes
1.3 Trademarks
1.4 Terms used
2 Purpose
2.1 Target group
2.2 Intended use
3 Product description
3.1 Overview of the robot system
3.2 KUKA Sunrise Cabinet
3.3 Control PC
3.4 Cabinet Control Unit, Small Robot
3.5 Low-voltage power supply unit
3.6 Batteries
3.7 Mains filter
3.8 Description of interfaces
3.9 Cooling
4 Technical data
4.1 Cabinet Interface Board, Small Robot
4.2 External 24 V power supply
4.3 Dimensions
4.4 Dimensions of the smartPAD holder (optional)
4.5 Dimensions of handle brackets
4.6 Plates and labels
5 Safety
5.1 Legal framework
5.1.1 Liability
5.1.2 Intended use of the industrial robot
5.1.3 EC declaration of conformity and declaration of incorporation
5.2 Safety functions
5.2.1 Terms used
5.2.2 Personnel
5.2.3 Workspace, safety zone and danger zone
5.2.4 Triggers for safety-oriented stop reactions
5.2.5 Safety-oriented functions
5.2.5.1 EMERGENCY STOP device
5.2.5.2 Enabling device
5.2.5.3 Operator safety
5.2.5.4 External EMERGENCY STOP device
5.2.5.5 External safety stop 1
5.2.5.6 External enabling device
5.2.5.7 External safe operational stop
5.2.6 Non-safety-oriented functions
5.2.6.1 Mode selection
5.2.6.2 Software limit switches
5.3 Additional protective equipment
5.3.1 Jog mode
5.3.2 Labeling on the industrial robot
5.3.3 External safeguards
5.4 Safety measures
5.4.1 General safety measures
5.4.2 Transportation
5.4.3 Start-up and recommissioning
5.4.4 Manual mode
5.4.5 Automatic mode
5.4.6 Maintenance and repair
5.4.7 Decommissioning, storage and disposal
5.4.8 Safety measures for “single point of control”
5.5 Applied norms and regulations
6 Planning
6.1 Overview
6.2 Electromagnetic compatibility (EMC)
6.3 Installation conditions
6.4 Connection conditions
6.5 Power supply connection
6.6 Interface X11
6.6.1 Interface X11, connector pin allocation
6.6.2 Contact diagram, connector X11
6.6.3 Wiring example for E-STOP circuit and safeguard
6.6.4 Wiring example for safe inputs and outputs
6.7 KUKA Extension Bus X65
6.8 KUKA Line Interface X66
6.9 Service Interface X69
6.10 PE equipotential bonding
6.11 Performance level
6.11.1 PFH values of the safety functions
7 Transportation
7.1 Transportation with trolley
7.2 Transportation without trolley
8 Start-up and recommissioning
8.1 Overview
8.2 Installing the robot controller
8.3 Connecting the connecting cables
8.4 Plugging in the KUKA smartPAD
8.5 Connecting the PE equipotential bonding
8.6 Reversing the battery discharge protection measures
8.7 Configuring and connecting connector X11
8.8 Connecting the robot controller to the power supply
8.9 Switching on the robot controller
9 Operation
9.1 KUKA smartPAD control panel
9.1.1 Front view
9.1.2 Rear view
10 Maintenance
10.1 Checking CCU_SR relay outputs
10.2 Cleaning the robot controller
11 Repair
11.1 Repair and procurement of spare parts
11.2 Opening the housing cover
11.3 Exchanging the motherboard battery
11.4 Exchanging the batteries
11.5 Exchanging the fans
11.6 Installation of KUKA Sunrise.OS
12 Troubleshooting
12.1 LED display on Cabinet Control Unit, Small Robot
12.2 Fuses on the Cabinet Control Unit, Small Robot
12.3 Low-voltage power supply unit fuses
13 Decommissioning, storage and disposal
13.1 Decommissioning
13.2 Storage
13.3 Disposal
14 KUKA Service
14.1 Requesting support
14.2 KUKA Customer Support
Index