Energy Conservation in Textile and Polymer Processing

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Content: Progress and prospects for energy conservation in plastics processing / Rudolph D. Deanin --
Concepts in energy savings in plastics processing / Nick R. Schott and Howard Derby --
Energy efficiency in plasticating screw extrusion / C.I. Chung, E.M. Mount, III, and D.E. McClelland --
Energy conservation through silicone liquid polymer processing system / J.L. Elias, M.T. Maxson, and C.L. Lee --
Microwave curing of silicone elastomers and foams for energy savings / C.L. Lee --
The importance of curing conditions in overall energy requirements for organic coatings / V.D. McGinniss, L.J. Nowacki, and S.V. Nablo --
Electron-curable coatings and adhesives : formulation basics and application technology / J.P. Guarino and E.P. Tripp --
Optimization of cure conditions during processing of acrylic latex coatings / Chor Huang and Edward J. Leeson --
New energy saving reactive acrylic liquid polymers for the pressure sensitive adhesives industry / Y.-S. Lee --
Energy conservation in cotton ginning / Roy V. Baker and Oliver L. McCaskill --
Sizing and desizing textiles with degraded starch and ultrasonic techniques to conserve energy / G.M. Elgal, G.F. Ruppenicker, Jr., and N.B. Knoepfler --
Energy and related savings from controlled low wet pick-up application of textile chemicals and dyes via semistable foams / George M. Bryant --
The utilization of foams in the wet processing of textiles / R.S. Gregorian, R.A. Bafford, and C.G. Namboodri --
Low energy curing pigment padding and printing : use of a highly active catalyst system / D.V. Parikh --
Radiation-curable, 100% reactive pigment prints : the effect of paste rheology on print quality / L.H. Wadhwa and W.K. Walsh --
Dyebath and auxiliary bath reuse for energy and mass conservation / F.L. Cook and W.C. Tincher --
Energy consumption and conservation : textile drying / David Brookstein --
Effective use of textiles for energy conservation / Tyrone L. Vigo and Charles B. Hassenboehler, Jr.

Author(s): Tyrone L. Vigo and Louis J. Nowacki (Eds.)
Series: ACS Symposium Series 107
Publisher: American Chemical Society
Year: 1979

Language: English
Pages: 286

Title Page......Page 1
Half Title Page......Page 3
Copyright......Page 4
ACS Symposium Series......Page 5
FOREWORD......Page 6
PdftkEmptyString......Page 0
PREFACE......Page 7
Raw Materials Economics......Page 8
Process Technology......Page 9
Cost of Energy......Page 12
References......Page 13
Injection Molding Energy Requirements......Page 14
Motor Selection in Injection Molding......Page 16
Utility Requirements in Injection Molding Machines......Page 18
One Pump Injection Molding Machines......Page 20
Energy Savings via Stack Molding and Double Shot Molding (7,8)......Page 22
Energy Savings in Drying Operations......Page 24
Literature Cited......Page 25
3 Energy Efficiency in Plasticating Screw Extrusion......Page 26
Melting in Screw Extruders......Page 29
Experimental Results and Discussion......Page 31
Conclusions......Page 33
Literature Cited......Page 41
Results and Discussion......Page 42
Literature Cited......Page 49
5 Microwave Curing of Silicone Elastomers and Foams for Energy Savings......Page 50
Results and Discussion......Page 51
Mercaptopropyl Containing Elastomer......Page 52
Experimental......Page 54
Literature Cited......Page 55
Radiation Curing Coating Technology......Page 56
Energy Comparisons in Manufacture of Radiation Curing vs Conventional Coatings......Page 57
Potential Energy Savings By Using Electron Curing of Coatings on a Coil Coating Line......Page 64
Comparisons in Cost of Electron Curing Coatings Materials vs Conventional Coatings......Page 69
Summary of Cost Comparisons for Radiation-Cured vs. Conventional Coatings on a Coil Coating Line......Page 71
Appendix......Page 73
Literature Cited......Page 75
A. Formulation Basics......Page 76
B. Application Technology......Page 81
References:......Page 85
8 Optimization of Cure Conditions During Processing of Acrylic Latex Coatings......Page 86
Analysis......Page 87
Experimental......Page 92
Results and Discussion......Page 93
Literature Cited......Page 100
Results and Discussion......Page 102
References......Page 110
10 Energy Conservation in Cotton Ginning......Page 111
Energy Conservation Techniques......Page 113
Utilization of Ginning Waste......Page 122
Summary and Conclusions......Page 126
Literature Cited......Page 127
Starch Degradation by Bacteria and Enzymes......Page 129
Starch Solution Preparation......Page 131
Comparison of Processes......Page 133
Yarn Test Procedures and Data......Page 135
Weaving Tests on Experimentally Sized Yarns......Page 139
Ultrasonic Desizing......Page 142
Literature Cited......Page 145
CONTROLLED LOT WET PICK-UP VIA SEMI-STABLE FOAMS......Page 146
RESIN FINISHING......Page 148
CONTINUOUS DYEING......Page 152
Literature Cited......Page 154
13 The Utilization of Foams in the Wet Processing of Textiles......Page 156
Foam Formulation......Page 158
Foam Application......Page 160
Foam Finishing......Page 165
Foam Dyeing......Page 170
Literature Cited......Page 174
14 Low Energy Curing Pigment Padding and Printing: Use of A Highly Active Catalyst System......Page 175
Pigment Padding With A Highly Active Catalyst......Page 177
Pigment Printing With A Highly Active Catalyst......Page 179
Abstract......Page 183
Literature Cited......Page 185
15 Radiation-Curable, 100% Reactive Pigment Prints: The Effect of Paste Rheology on Print Quality......Page 187
Results and Discussion......Page 189
References......Page 198
16 Dyebath and Auxiliary Bath Reuse for Energy and Mass Conservation......Page 200
Development of the Reuse System......Page 201
Applications of the Reuse System......Page 204
Batch Dyeing of Nylon Pantyhose.......Page 212
Pressure Batch Dyeing of Polyester Yarn Packages.......Page 221
Reactive Dyeing of Cotton and Cotton/Polyester Blends.......Page 228
Indirect Energy Savings......Page 236
Acknowledgment......Page 238
Literature Cited......Page 239
MECHANICAL DEWATERING......Page 241
Physics of Convective Drying......Page 243
Energy Requirements for Convective Drying......Page 246
ECONOMICS OF DRYING......Page 248
ACKNOWLEDGMENTS......Page 251
Literature Cited......Page 252
18 Effective Use of Textiles for Energy Conservation......Page 253
Thermophysical Properties......Page 255
Instruments for Measuring Thermophysical Properties......Page 257
Clothing and Thermal Comfort......Page 259
Carpets, Draperies, and Other Interior Textiles......Page 265
Building Science Technology......Page 267
Opportunities for Research......Page 269
Summary......Page 271
Literature Cited......Page 272
C......Page 277
D......Page 278
E......Page 279
F......Page 280
I......Page 281
P......Page 282
S......Page 284
T......Page 285
Y......Page 286