Design Methodology for Future Products: Data Driven, Agile and Flexible

Foreword
Preface and Acknowledgments
Contents
Part I: Methods for Product Development and Management
Chapter 1: From Agile Strategic Foresight to Sustainable Mechatronic and Cyber-Physical Systems in Circular Economies
1.1 Introduction
1.2 Generic Product Creation System
1.3 Building Blocks of Holistic Product Creation
1.3.1 New V-Model for Mechatronic and Cyber-Physical Systems
1.3.2 Model Based Systems Engineering
1.3.3 Agile Strategic Planning
1.3.4 Resilient Requirements Engineering (RRE)
1.3.5 Digital Worker and Learning Assistance
1.4 Summary and Outlook
References
Chapter 2: Model of SGE: System Generation Engineering as Basis for Structured Planning and Management of Development
2.1 Motivation and Requirements for a Description Model as Basis for Planning and Management of Development
2.2 Fundamental Elements and Hypotheses in the Model of SGE: System Generation Engineering
2.3 Variation Types and Reference System Characteristics as Key Factors for Innovation Potential and Development Risks, Planni...
2.4 Methodical Support of Variations
2.5 Conclusion and Outlook
References
Chapter 3: Technical Inheritance as an Approach to Data-Driven Product Development
3.1 Evolution in Technology and Generation Oriented Product Development
3.1.1 Evolutionary Processes in Nature and Technology
3.1.2 The Role of Data in the Development, Monitoring and Analysis of Modern Products
3.2 Paradigm of Technical Inheritance
3.2.1 Evolutionary Mechanisms in Technology
3.2.2 Process of Information Transfer
3.2.3 Framework of Technical Inheritance
3.3 Application Examples of Algorithmic Data Feedback for Technical Inheritance
3.3.1 Representation of the Process of Information Feedback for the Development of Structural Mechanical Components Under Dyna...
3.3.2 Application of Technical Inheritance for the Design, Monitoring and Operation of a Technical System at the Example of an...
3.4 Conclusions
References
Chapter 4: Application of Agile Experiential Learning Based on Reverse Engineering as Support in Product Development
4.1 Importance of Product Knowledge in the Early Phase of Product Development
4.2 Integration of Reference Product Knowledge into Product Development
4.3 Online Media as a Source of Product Knowledge
4.4 Recommendations and Practical Example of Use
References
Part II: Methods for Specific Systems and Products
Chapter 5: Improving Products by Combining Usability and Emotions
5.1 Introduction
5.2 Usability and Emotions in Product Design
5.3 Dual User Integration
5.4 Application for Computer-Aided Design of Emotional Impressions and Physical Capacities (ACADE+P)
5.5 Discussion
5.6 Conclusion and Outlook
References
Chapter 6: Challenges in the Development of Biomechatronic Systems
6.1 Introduction
6.2 Biomechatronics
6.3 Concept Development of Biomechatronic Systems
6.4 Modeling of Biomechatronic Systems
6.4.1 Structural Modeling of Biomechatronic Systems
6.4.2 Model-Based Concept Development of Biomechatronic Systems
6.4.3 Simulation-Based Concept Development of Biomechatronic Systems
6.5 Procedure in Modeling and Simulation of Biomechatronic Systems
6.5.1 Medical Technology Lead Example: Development of a Movement Trainer to Promote Implant Healing of Hip Endoprostheses
6.5.2 Bionics Lead Example: Transfer of Musculoskeletal Lightweight Design to Technical Applications
6.6 Summary and Conclusion
References
Chapter 7: Design Methodologies for Sustainable Mobility Systems
7.1 Introduction
7.2 Design for Sustainability
7.3 Social Sustainability in Vehicle Design: A Case Study for Urban Service Robots
7.3.1 Vehicle Design
7.3.2 Integrating and Evaluating Social Sustainability in the Design Process
7.4 Design of Sustainable Mobility Systems
7.4.1 Motorized Individual Transport
7.4.2 Urban Freight Transport
7.4.3 Electric Bus Systems
7.5 Summary and Outlook
References
Chapter 8: Methods for In Situ Sensor Integration
8.1 Introduction
8.2 Identification of Potential Measurands and Measuring Locations
8.3 Identification and Consideration of Measuring Uncertainty
8.4 Approach: Sensing Machine Elements
References
Part III: Facing the Challenges in Product Development
Chapter 9: Context-Adapted Methods of Modern Product Development: Recommendations and Best Practice Examples
9.1 Introduction
9.2 Clarification of Terms and Situation Analysis
9.3 Superordinate Aspects of a Method Development
9.4 Best Practice Examples of Methods for Developing Context-Appropriate Support
9.4.1 Best Practice for Generating and Documenting Appropriate Problem Ideas
9.4.2 Best Practice for the Selection of Methods Appropriate to the Situation
9.4.3 Best Practice for the Demand-Driven Provision and Employment of Methods
9.4.4 Best Practice for the Company-Adapted Implementation of Processes and Methods in Companies
9.5 Conclusion
References
Chapter 10: An Approach to Develop Designer-Centred Methods: Illustrated by an Example on How to Overcome Cognitive Bias in Pr...
10.1 How to Develop Designer-Centred Methods?
10.1.1 Assessing Ways of Designer Thinking
10.1.2 Designer-Centred Method Synthesis
10.1.3 Design Method Validation
10.2 Method Development to Overcome Cognitive Bias in Product Development
10.2.1 Assessing Ways of Designer Thinking: Identifying the Influence of Confirmation Bias on Designers´ Understanding of Prob...
10.2.2 Method Development: Design-ACH to Avoid Misunderstanding of Design Problems
10.2.3 Method Validation: Impact of the Design-ACH
10.3 Implications for Future Method Development
References
Chapter 11: Data and Information Flow Design in Product Development
11.1 Introduction
11.2 Basic Considerations and Framework Conditions for Data and Information Flows in Development
11.2.1 Implications from Macrologic
11.2.2 Implications from Micrologic
11.2.3 Implications from the Organisation of Development Processes
11.3 Methodology for the Analysis and Assessment of Data Needs
11.4 Integration of Designer in Data- and Information Flow by Using Agile Methods
11.4.1 Basic Considerations on Agile Working
11.4.2 Meaning and Working Methods
11.4.3 Impact of the Use of Agile Methods on Data and Information Flows
11.5 Importance of Methods and Process Acceptance
References
Part IV: Model-Based Engineering in Product Development
Chapter 12: Model-Based Systems Engineering: A New Way for Function-Driven Product Development
12.1 Introduction and Motivation for Function-Driven Product Development
12.2 Types and Applications of Functional Descriptions in Product Development
12.2.1 Functions in Design Theory and Methodology
12.2.2 Some Notes
12.2.3 Role and Applications of Functional Descriptions
12.2.4 Computer Support and Early Attempts of Functional Modelling
12.3 Overview over MBSE and SysML as Modelling Language
12.3.1 Systems Engineering (SE)
12.3.2 Model-Based Systems Engineering (MBSE) and SysML
12.3.3 Diagrams in SysML
12.3.4 Elements and Relations Between them in SysML
12.3.5 MBSE and SysML in Product Development
12.4 Implementation of Functional Descriptions Using MBSE
12.4.1 Role of Functions in the Context of MBSE
12.4.2 Description of the Context
12.4.3 Description of the System
12.4.4 Temporal and Logical Dependence of Functions
12.4.5 Use of the System Model for Impact Analyses
12.5 Examples
12.6 Summary and Conclusions for Further Research
References
Chapter 13: Function-Oriented Model-Based Product Development
13.1 Introduction
13.2 Basic Architecture for Model-Based Systems Development
13.2.1 Modelling of Requirements
13.2.2 Functional Architecture
13.2.3 Principle Solution Models
13.2.4 Solution Library
13.2.5 Initial Performance Testing of Principle Solutions
13.3 Virtual Testing of the Behavior of Evolving Solutions
13.3.1 Framework for Solution Libraries Based on Behavior Models
13.3.2 Evolving the Solution Using Physical Behavior Models
13.4 Model Frameworks and Ontologies for Efficient Model Re-Use
13.5 Summary and Conclusion
References
Chapter 14: Model-Based Systems Engineering: Discovering Potentials for Methodical Modular Product Development
14.1 Introduction
14.2 Integrated PKT Approach for the Development of Modular Product Families
14.2.1 Design for Variety and Life Phases Modularization
14.2.2 Interim Summary-Deficits of the Document-Based Approach
14.3 Potentials Through Model-Based Approaches
14.3.1 Ensuring Consistency Through the Development of Meta Models
14.3.2 Consistent Model-Based Implementation in SysML
14.4 Extension of the Model-Based Implementation on the Basis of Two Application Examples
14.4.1 Configuration Systems for Laser Processing Systems
14.4.2 Model-Based Representation of the Effects of Modular Product Families
14.4.3 Derivation of the Potentials of the Model-Based Approach Using the Application Examples
14.5 Conclusion and Outlook
References
Chapter 15: Methodical Approaches for Engineering Complex Systems
15.1 Introduction
15.2 Development of Complex Systems for Supporting the Concept of the Circular Economy
15.3 Methodical Approaches for Developing Complex Systems
15.3.1 Planning of Product Upgrading and Evolution by Release Planning
15.3.2 An Approach for Modelling Requirements and Systems at Different Hierarchical Levels
15.3.3 Hybrid Concepts for Project Management in Product Design Processes
15.3.4 Potentials and Implications of I4.0 for Product Development
15.4 Conclusion and Future Work
References