Artificial Self-recovery and Autonomous Health of Machine

Preface
Acknowledgements
Introduction—Towards the Era of Self-Recovery
From “Cure” to “Self-Recovery”
Development Courses of Automation
Cybernetics and Engineering Cybernetics
Engineering Self-Recoveries and Artificial Self-Recovery
Artificial Self-Recovery Learn from the Principle of “Self-Regulation” in Traditional Chinese Medicine
Artificial Self-Recovery Expands the Research Field of Bionics and Artificial Intelligence
Engineering Self-Recoveries and Engineering Cybernetics
Machine Cyber-Physical-Health Systems
Accurate Source Tracing Diagnosis and Precise and Stable Self-Recovery Regulation
Self-Recovery System and the Automatic Control System
Intrinsic Safety and Autonomous Health
Contents
Part I Theoretical Exploration
1 Rise of Machines Draw Forth Artificial Self-recovery
1.1 Rise of Machines Promotes Changes in the Way of Failure Prevention and Maintenance
1.1.1 The Destructive Power of Machine Failure
1.1.2 The Rise of Large Industrial Equipment Promotes Failure from Cure to Self-recovery
1.2 Medical Science and Machine Failure Self-recovery
1.2.1 Similarities and Differences in the Way Humans Struggle with Faults and Diseases
1.2.2 Chinese Traditional Medicine and Artificial Self-recovery of Machine Faults
1.3 Artificial Self-recovery is the Inevitable Trend of the Intelligent Development of Fault Diagnosis and Treatment
1.3.1 Intelligent Development of Fault Diagnosis and Treatment—from Cure to Self-recovery
1.3.2 The Necessity of Studying Artificial Self-recovery Theory
2 Bionic Artificial Self-recovery and Artificial Intelligence
2.1 Artificial Self-recovery Expands the Research Field of Bionics and Artificial Intelligence
2.1.1 Artificial Self-recovery Expands the Research Field of Bionics
2.1.2 Artificial Intelligence Lays the Foundation for Artificial Self-recovery
2.1.3 Bionic Artificial Self-recovery Enables Machine to be Autonomous Health
2.2 Connotation and Research Direction of Artificial Self-recovery and Artificial Intelligence
2.2.1 Conscious Thinking of the Human Brain and Unconscious Thinking of the Human Body
2.2.2 Artificial Intelligence Simulates Conscious Thinking to Make Machines Smarter
2.2.3 Artificial Self-recovery Simulates the Unconscious Thinking of the Human Body to Make the Machine Autonomous Health
2.2.4 Comparison Between Artificial Self-recovery and Artificial Intelligence
2.3 AS and AI Developing Courses and the CPS Three-Body Model
2.3.1 Developing Courses and Comparison of AS and AI
2.3.2 AI-CPS and AS-CPS Three Body Model
3 Self-recovery and Automation
3.1 The Emergence and Development of Automation and Self-recovery
3.1.1 The Emergence and Development of Automation
3.1.2 The Emergence and Application Status of Self-recovery Technologies
3.1.3 Functional Comparison Between Self-recovery and Automation
3.2 Self-recovery Technology Research Field
3.2.1 Classification of Fault Self-recovery Technologies
3.2.2 Self-repair Technology
3.2.3 Compensation Technology
3.2.4 Self-protection Technology
3.2.5 Fault Self-recovery Regulation Technology
4 Engineering Self-recoveries
4.1 The Emergence and Development of Cybernetics and Engineering Cybernetics
4.1.1 The Emergence and Research Field of Cybernetics
4.1.2 The Emergence, Development and Research Fields of Engineering Cybernetics
4.2 Industrial Accident Disaster Mechanism and Principles and Laws of Prevention and Control
4.2.1 Dissipative Structure Theory and Industrial Accident Disaster Mechanism
4.2.2 The Formation and Development of Industrial Accidents and the Principles of Prevention and Control
4.2.3 Law of Accident Prevention and Control in Industrial Production Complex Systems
4.3 Engineering Self-recoveries is a New Field of Cybernetics Research
4.3.1 Engineering Self-recoveries Expands the Field of Cybernetics Research
4.3.2 Engineering Self-recoveries Enables Entropy Reduction to Keep Machines Orderly and Stable
4.3.3 Research Fields of Engineering Self-recoveries
4.3.4 Engineering Self-recoveries and Fault Tolerance Theory
4.3.5 Engineering Self-recoveries and Cybernetics and Engineering Cybernetics
4.4 Assumption of the Self-recoveries Theory
4.4.1 Engineering Self-recoveries and Dissipative Structure Theory
4.4.2 From Engineering Self-recoveries to Self-recoveries
5 Principle of Fault Self-recovery Regulation
5.1 Self-recovery Regulation and Intelligent Control
5.1.1 Cybernetics and Intelligent Control
5.1.2 Overview of Fault Self-recovery Regulation Principle
5.1.3 Core Idea of Self-recovery Regulation and Intelligent Control and Comparison of the Both
5.1.4 Self-recovery Regulation System and Basic Control System of the Machine
5.2 Scientific Basis of Self-recovery Regulation
5.2.1 Failure Mechanism and Suppression Law of Mechanical Equipment System
5.2.2 Fault Source Tracing Diagnosis and Fault Misdiagnosis Preventive Measures
5.2.3 Artificial Intelligence is the Foundation of Fast and Accurate Self-diagnosis of Faults
5.3 Self-recovery Regulation System and Targeted Suppression of Vibration Failure
5.3.1 Self-recovery Regulation System Based on Parameter/Structure Adaptation
5.3.2 Construction of Fault Self-recovery Regulation System
5.3.3 Self-recovery Regulation of Large-Scale Process Complex System
5.3.4 Vibration Failure Targeted Suppression Method
Part II Technical Research
6 Industrial Internet Enables Source Tracing Diagnosis and Intelligent Maintenance
6.1 Overview of the Development of Industrial Internet Intelligent Monitoring and Diagnosis
6.1.1 Overview of the Development of Industrial Internet Monitoring and Diagnosis at Home and Abroad
6.1.2 The Development Course of Networked Intelligent Monitoring and Diagnosis of Petrochemical Equipment in China
6.2 Industrial Internet Helps Fast and Accurate Early Warning and Source Tracing Diagnosis
6.2.1 Power and Way of the Sustainable Development for the Industrial Internet
6.2.2 One Hard-Fast Broadband Synchronous Acquisition and Intelligent Perception of Condition and Operating Data
6.2.3 One Soft-Source Tracing Diagnosis Expert System Based on Fault Mechanism and Big Data Analysis
6.2.4 One Network—Industrial Internet Remote Monitoring and Condition and Fault Database
6.2.5 One Platform-Industrial Cloud and Intelligent Early Warning and Source Tracing Diagnosis Service Platform
6.3 Industrial Internet Intelligent Maintenance Engineering Application
6.3.1 Industrial Internet Intelligent Maintenance Platform
6.3.2 Big Data Analysis of Industrial Internet Intelligent Maintenance
6.3.3 Enterprise Group Intelligent Diagnosis and Maintenance Industrial Internet Platform
6.3.4 Industrial Internet Source Tracing Diagnosis and Intelligent Maintenance Development Countermeasures
7 Autonomous Health and Assistive Rehabilitation and Safety Protection of Dynamic Machinery
7.1 Dynamic Machinery Self-recovery and Autonomous Health
7.1.1 Overview of Dynamic Machinery Self-recovery and Autonomous Health Technology
7.1.2 Autonomous Health Technology of Turbocompressor System
7.2 Real-Time Assistive Rehabilitation Engineering for Dynamic Machinery Failure
7.2.1 Modern Medical Treatment and Equipment for Assistive Rehabilitation Projects
7.2.2 Research on Assistive Rehabilitation of Compressor Pipeline Broadband Vibration Tuned Mass Damping [132]
7.2.3 TMD Assistive Rehabilitation Project of Compressor Unit Vibration Fault [133]
7.3 Dynamic Balance of Turbine Compressor Unit On-Site
7.3.1 Field Dynamic Balance of Shaft System Vibration Fault of a Centrifugal Compressor Unit [23]
7.3.2 Field Dynamic Balance Without Trial Weight for Unbalanced Vibration of an Ammonia Centrifugal Compressor [135]
7.3.3 Research on the Virtual Dynamic Balance of the Multi-rotor Shaft System Without Trial Weight of Turbine Unit
7.4 Intelligent Interlocking Safety Protection System for Dynamic Machinery System
7.4.1 Necessity and Current Situation of Dynamic Machinery Safety Protection System
7.4.2 Intelligent Safety Interlock Protection for Dynamic Machinery
7.4.3 Intelligent Safety Interlock Protection for Aeroengine and Industrial Large System
8 Turbine Machinery Fault Source Tracing Diagnosis and Targeted Suppression Technology
8.1 Targeted Suppression of Multi Frequency Vibration and Instability of Turbine Compressor Rotor
8.1.1 Targeted Suppression of Rotor Multi-frequency Vibration by Electromagnetic Forces
8.1.2 Targeted Suppression of Centrifugal Compressor Rotor Vibration Based on Electromagnetic Damping Force
8.2 Targeted Suppression of Critical Speed and Critical Load Vibration of Turbomachinery
8.2.1 Multi-point Targeted Suppression of Critical Speed Vibration of Rotor Shaft System by Magnetorheological Damping [116]
8.2.2 Targeted Suppression of Critical Load Vibration of Integral Gear Speed-Increasing Centrifugal Compressor
8.3 Self-recovery Regulation of Shaft Displacement and Seal Failure of Turbo-Compressor Unit
8.3.1 Self-recovery Regulation of Shaft Displacement Fault of Turbo-Compressor Unit
8.3.2 Self-recovery Regulation of Dynamic and Static Pressure Combined Gas Film End Face Seal [117]
9 Automatic Balance of Rotating Machinery and Wholeness Dynamic Balance of Aeroengine
9.1 Unbalanced Vibration Diagnosis and Target Suppression of Rotating Machinery
9.1.1 Same-Frequency Vibration Mechanism and Unbalanced Vibration Diagnosis of Rotating Machinery [147, 148]
9.1.2 Principle and Method of Targeted Suppression of Unbalanced Vibration of Rotating Machinery
9.2 Electromagnetic Automatic Balance System and Engineering Application
9.2.1 Electromagnetic Automatic Balance System
9.2.2 The Electromagnetic Automatic Balance System of the Supergravity Machine
9.2.3 Electromagnetic Automatic Balancing System for High-End Machine Tools
9.3 Pneumatic Liquid Type Automatic Balance System
9.3.1 Principle and Experimental Verification of Pneumatic Liquid Automatic Balance
9.3.2 Development and Experimental Research of Pneumatic Liquid Automatic Balance
9.4 Identification of Unbalanced Vibration and Dynamic Balance of Aeroengine
9.4.1 Real-Time Diagnosis of Aeroengine Unbalanced Vibration
9.4.2 Aeroengine Wholeness Dynamic Balance, On-Wing Dynamic Balance and Automatic Balance
9.4.3 Aviation Propeller Automatic Balancing System
10 Intrinsic Safetializtion of High-Risk Process Units Driven by Artificial Self-recovery
10.1 Artificial Self-recovery Enables Intrinsic Safetializtion of Petrochemical Equipment
10.1.1 Causes and Prevention Countermeasures of Process Industry Equipment Accidents
10.1.2 Analysis of Hazard and Operability of Petrochemical Equipment
10.1.3 Artificial Self-recovery Enables Intrinsic Safetializtion of Petrochemical Equipment and Process Systems
10.2 Self-recovery Regulation of Vibration Faults of Petrochemical Equipment
10.2.1 Self-recovery Regulation of Vibration Fault of Horizontal Centrifuge [23]
10.2.2 Research on Tuned Mass Damping Vibration Control of High Towers
10.3 Corrosion Protection and Self-recovery Regulation of Petrochemical Equipment
10.3.1 Cathodic Protection of Underground Pipe Network in Petrochemical Plant [182]
10.3.2 Atmospheric and Vacuum Distillation Tower Corrosion Self-recovery Regulation [185]
10.4 Development and Engineering Application of Electro-hydraulic Control Multifunctional Compensation Self-recovery System [186]
10.4.1 Conventional Electro-hydraulic Control System of Refining Equipment and Major Accident Conditions
10.4.2 Development of Electro-hydraulic Control Multifunctional Compensation Self-recovery System
10.4.3 Application and Reliability of Double-Acting Slide Valve Electro-hydraulic Control Multifunctional Compensation Self-recover System
10.5 Self-recovery Regulation of Abnormal Working Conditions of Petrochemical Production Unit
10.5.1 Management System for Abnormal Working Conditions of Petrochemical Production Unit
10.5.2 Self-recovery Regulation System of Petrochemical Production Unit Under Abnormal Working Conditions
10.5.3 Research on Self-protection and Self-recovery Regulation System for Misoperation of Petrochemical Plant
11 Artificial Self-recovery and Autonomous Health Help a New Round of Technological Revolution
11.1 Artificial Self-recovery Empowering Equipment Assistive Rehabilitation and Autonomous Health
11.1.1 Intelligent Maintenance and Autonomous Health Cyber-Physics System
11.1.2 Philosophical Thinking of Know-Action Progress from Intelligent Maintenance to Autonomous Health
11.1.3 Artificial Self-recovery Enables Equipment System Assistive Rehabilitation and Autonomous Health
11.2 Equipment Autonomous Health Helps the Next Round of Technological Revolution
11.2.1 Equipment Autonomous Health is the Driving Force for a New Round of Technological Revolution
11.2.2 Artificial Self-recovery is an Advanced Stage of the Intelligent Development of Equipment Systems
11.2.3 Research on Equipment Autonomous Healthy Development Strategy
11.3 Construction of Healthy Plant and Healthy Earth Outlook
11.3.1 Smart Earth and Smart Plant Need Autonomous Healthy Development
11.3.2 Integration of Industrial Internet and AI and As with Ontology Technology to Build Smart and Health Plant
References