This book presents a balanced blend of fundamental research such as principles and characteristics of machining of difficult-to-cut materials and coating techniques and in-depth practical information on coatings techniques and classifications, the effect of coating parameters on machining responses, and finite element analysis of the machining performance of coated tools. In addition to the benefits of the thin-film deposition on the cutting tools, the limitations of the coating deposition techniques and the coating properties are also discussed.
Features
Associates the application of coating technology for improving machining characteristics of difficult-to-cut materials.
Elaborates effect of coating architecture on the output machining parameters.
Explores the performance of coated cutting tools.
Discusses advanced coating systems and their application.
Includes industrial case studies and practical implementations where coatings were applied for the machining of difficult-to-cut materials.
This book is aimed at researchers and graduate students in thin-films, coatings, machining, materials engineering, and manufacturing.
Author(s): Ch Sateesh Kumar, Filipe Daniel Fernandes
Series: Advanced Materials Processing and Manufacturing
Publisher: CRC Press
Year: 2023
Language: English
Pages: 118
City: Boca Raton
Cover
Half Title
Series Page
Title Page
Copyright Page
Table of Contents
About the Authors
Preface
Acknowledgments
Introduction
Chapter 1 Introduction to machining
1.1 Mechanism of chip formation
1.2 Different metal-cutting operations
1.3 Difficult-to-cut materials
1.4 Cutting tool materials
References
Chapter 2 Effect of coatings on machining parameters
2.1 Machining difficulties and challenges
2.2 Available remedies for machining difficulties
2.3 Need for thin-films in machining
References
Chapter 3 Coating technologies
3.1 Physical vapor deposition
3.2 Chemical vapor deposition
3.3 Hybrid deposition techniques
References
Chapter 4 Classification of coatings
4.1 Generation of coatings
4.2 Classification based on the coating material
4.3 Classification based on coating properties
4.4 Classification based on coating architecture/design
References
Chapter 5 Application of coatings for machining
5.1 Hard coatings
5.2 Low-friction coatings
5.3 Hybrid coatings
5.4 Duplex coatings
5.5 Other combinations
5.6 Limitations of thin-films for machining of difficult-to-cut-materials
References
Chapter 6 Effect of coatings on machining parameters
6.1 Effect of coating thickness
6.2 Effect of coating architecture/structure
6.3 Performance of coated tools with lubrication
References
Chapter 7 Significance of finite element analysis in analyzing performance of coated cutting tools
7.1 Study of machining forces and stress distribution
7.2 Study of temperature distribution
7.3 Chip morphology analysis
References
Chapter 8 Conclusions
Index
