Mechanical Design of Machine Elements by Graphical Methods

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This book covers designing of various machine elements and serves as a reference for mechanical designing of machine elements in academia and industry. It provides information on designing approaches and several examples and problems, enabling readers to make all of their required calculations for their specific mechanical design or fabrication tasks by using the book’s plots (graphs), instead of complicated formulas.

Author(s): Majid Yaghoubi, Hamed Tavakoli
Series: Materials Forming, Machining and Tribology
Publisher: Springer
Year: 2022

Language: English
Pages: 285
City: Cham

Preface
Acknowledgements
Contents
About the Authors
1 Torque
1.1 Introduction
1.2 Design Method
1.3 Equations
2 Hertzian Contact Stress
2.1 Introduction
2.2 Design Method
2.3 Equations
Reference
3 Press-Connect Joints
3.1 Introduction
3.2 Design Methods
3.2.1 Estimation of the Minimum Interference (∆min)
3.2.2 Estimation of the Maximum Interference (∆max)
3.2.3 Standard Interferencen
3.2.4 Heating Elements for the Assembly
3.2.5 M.Y Method (The Proposed Method in This Book)
3.3 Equations
References
4 Welded Joints
4.1 Introduction
4.2 Design Methods
4.2.1 Axial Loading
4.2.2 Bending Loading
4.2.3 Torsional Loading (Welded Shaft)
4.2.4 Combined Loading
4.3 Equations
References
5 Bolts
5.1 Introduction
5.2 Design Methods
5.2.1 Method I
5.2.2 Method II
5.2.3 Method III (M.Y Method)
5.3 Equations
References
6 Power Screws
6.1 Introduction
6.2 Design Methods
6.2.1 Method I
6.2.2 Method II (M.Y Method)
6.3 Equations
References
7 Shafts
7.1 Introduction
7.2 Design Methods
7.2.1 Rough Estimation (M.Y Method)
7.2.2 Precise Design (Checking)
7.3 Equations
References
8 Rectangular Keys
8.1 Introduction
8.2 Design Methods
8.2.1 Method I
8.2.2 Method II
8.2.3 Method III (M.Y Method)
8.3 Supplementary Material
8.4 Equations
References
9 Splines
9.1 Introduction
9.2 Design Method
9.3 Equations
References
10 Conical Joints
10.1 Introduction
10.2 Design Methods
10.2.1 Method I
10.2.2 Method II
10.3 Equations
References
11 Couplings
11.1 Introduction
11.2 Design Method
12 Flanged Couplings
12.1 Introduction
12.2 Design Methods
12.2.1 Method I
12.2.2 Method II (M.Y Method)
12.3 Equations
13 Universal Joints
13.1 Introduction
13.2 Design Methods
13.2.1 Relationship Between Torque and U-joint Width
13.2.2 Estimation of the Bearing Life
13.3 Equations
References
14 Pin Joints
14.1 Introduction
14.2 Design Methods
14.2.1 Shear Pin
14.2.2 Clevis Joint
14.2.3 Dowel Pin
14.3 Equations
References
15 Shafts and Their Associated Elements All Together
15.1 Introduction
15.2 Design Method (M.Y Method)
15.3 Equations
Reference
16 V-Belts
16.1 Introduction
16.2 Design Methods
16.2.1 Method I
16.2.2 Method II (M.Y Method)
16.3 Belt Tensioning
16.4 Equations
References
17 Timing Belts
17.1 Introduction
17.2 Design Methods
17.2.1 Initial Estimate
17.2.2 Checking Estimations
17.2.3 Belt Installation
17.3 Equations
References
18 Chain Drives
18.1 Introduction
18.2 Design Methods
18.2.1 Rough Design
18.2.2 Accurate Design
18.2.3 Sag Adjustment for Roller Chains
18.2.4 Design Based on the Tensile Strength of Chains
18.2.5 Lubrication Method
18.2.6 M.Y Method
18.2.7 Estimating the Minimum Center Distance
18.3 Supplementary Graphs and Equations
18.4 Equations
References
19 Spur and Helical Gear Drives
19.1 Introduction
19.2 Design Methods
19.2.1 Estimating the Width and Pitch Circle Diameter of Pinion
19.2.2 Estimating the Teeth Number of Pinion, and Module
19.2.3 Specifying the Gear Quality
19.2.4 Specifying the Helix Angle
19.2.5 Determining the Center Distance
19.2.6 M.Y Method
19.3 Supplementary Material
19.3.1 The Material Properties of Gears
19.3.2 The Module and Center Distance for Automobile Gearboxes
19.3.3 The Transmission Ratio in Multi-Stage Gearboxes
19.4 Equations
References
20 Bevel Gear Drives
20.1 Introduction
20.2 Design Methods
20.2.1 The Pinion Design
20.2.2 Specifying the Gear Quality
20.2.3 M.Y Method I
20.2.4 M.Y Method II
20.3 Equations
References
21 Wormgear Drives
21.1 Introduction
21.2 Design Methods
21.2.1 Method I
21.2.2 Method II (Suggested Method)
21.3 Equations
References
22 Rolling Contact Bearings
22.1 Introduction
22.2 Design Methods
22.2.1 Equivalent Load
22.2.2 Bearing Life
22.2.3 Allowable Shaft Speed for Rolling Bearings
22.2.4 Tolerances
22.3 Supplementary Material
22.4 Equations
References
23 Hydraulic Systems
23.1 Introduction
23.2 Design Methods
23.2.1 The Piston and Rod Diameters of the Hydraulic Cylinder
23.2.2 The Maximum Force of the Hydraulic Cylinder
23.2.3 The Hydraulic Pump Flow Rate and the Cylinder Speed
23.2.4 The Diameter of Hydraulic Pipes and the Required Power of Pumps
23.2.5 The Maximum Allowable Stroke of Hydraulic Cylinders
23.2.6 The Length of Hydraulic Cylinders
23.2.7 The Hydraulic Cylinder Thickness
23.3 Equations
Reference