High Resolution Manufacturing from 2D to 3D/4D Printing: Applications in Engineering and Medicine

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This book provides a comprehensive presentation of the most frequently used high resolution manufacturing techniques available, as well as the polymeric materials used for each of the techniques.

Divided into two parts covering the technologies and materials used and the impact on different research fields and case studies, High Resolution Manufacturing from 2D to 3D/4D Printing: Applications in Engineering and Medicine addresses issues like throughput improvement by volumetric 3D printing and presenting novel applications and case studies. In addition, this book also covers the latest breakthrough developments and innovations to help readers understand the future applications of this technology across various disciplines, including biomedicine, electronics, energy, and photonics.

Author(s): Simone Luigi Marasso, Matteo Cocuzza
Publisher: Springer
Year: 2022

Language: English
Pages: 296
City: Cham

Preface
Contents
Part I Technologies and Materials
1 Introduction to High-Resolution Manufacturing from 2D to 3D/4D Printing Technology Evolutions and DesignConsiderations
1.1 Introduction
1.2 Short History and State of the Art
1.3 The Design for High-Resolution Manufacturing
1.3.1 Top-Down Approach
1.3.1.1 Physical Design
1.3.1.2 Process Flow and Material Compatibility
1.3.2 Bottom-Up Approach
1.3.2.1 3D Models
1.3.2.2 Printability
1.3.2.3 Multimaterial Processes
1.3.2.4 Post-processing
1.4 Conclusion
References
2 Vat Photopolymerization
2.1 Introduction
2.2 Vat Photopolymerization Chemistry
2.3 Vat Photopolymerization Techniques
2.3.1 Stereolithography (SLA)
2.3.2 Digital Light Processing (DLP)
2.3.3 Continuous Liquid Interphase Production (CLIP)
2.4 Materials for Vat Photopolymerization
2.5 Conclusion
References
3 3D Micro- and Nanostructuring by Two-Photon Polymerization
3.1 Introduction
3.2 Principle of Two-Photon Polymerization
3.3 2PP Manufacturing Process
3.4 2PP Setup
3.5 Applications and Materials
3.5.1 Micro-optical Components
3.5.2 Microfluidics
3.5.3 Biomedical Applications
3.6 Conclusion
References
4 Powder Bed Fusion
4.1 Introduction
4.2 Selective Laser Sintering (SLS)
4.2.1 SLS Process Technology
4.2.2 Materials for SLS
4.2.2.1 Thermal Properties
4.2.2.2 Optical Properties
4.2.2.3 Viscosity and Surface Tension
4.2.2.4 Particle Shape and Distribution
4.3 Multi-Jet Fusion
4.3.1 MJF Process Technology
4.3.2 Materials for MJF
4.4 Alternative p-PBF Technologies: Line-Wise and Layer-Wise Processes
4.5 Conclusions
References
5 Direct Writing: Inkjet and Aerosol-Jet Printing
5.1 Introduction
5.2 Inkjet Printing
5.2.1 IJP Operation Principle
5.2.2 Application of the IJP Technique for 3D Printed Bioelectronics
5.3 Aerosol-Jet Printing
5.3.1 AJP Operation Principle
5.3.2 Application of the AJP Technique for 3D Printed Bioelectronics
5.4 Conclusions
References
6 Volumetric 3D Printing
6.1 Introduction
6.2 Holographic Volumetric 3D Printing
6.3 Tomographic 3DPrinting and Computed Axial Lithography (CAL)
6.4 Xolography
6.5 Materials for Volumetric 3D Printing
6.6 Conclusion
References
Part II Impact on Different Research Fields and Case Studies
7 Biomedical Applications
7.1 Introduction
7.2 Additive Manufacturing (AM) Techniques for Biomedical Applications
7.2.1 Additive Manufacturing: Extrusion-Based Methods
7.2.1.1 Fused Filament Fabrication
7.2.1.2 Direct Ink Writing
7.2.1.3 Bioprinters
7.2.2 Additive Manufacturing: Photopolymerization-Based Methods
7.2.2.1 Two-Photon Polymerization
7.2.2.2 Photopolymer Jetting
7.3 3D-Printed Functional Materials for Bio-applications
7.3.1 Biorecognition and Intrinsic Functionality
7.3.1.1 Improved Biorecognition
7.3.1.2 Improved Immobilization
7.3.1.3 Improved Functionality
7.3.2 Flexible-Wearable Biosensors
7.3.3 Biocatalysis
7.3.3.1 Enzyme-Based Systems
7.3.3.2 3D-Printed Bioreactors
7.3.4 Precision Medicine
7.3.4.1 Smart Tablets
7.4 Conclusion
References
8 Electronic Applications
8.1 Introduction
8.2 Passive Elements
8.2.1 Traces and Contacts
8.2.2 Resistors
8.2.3 Capacitors
8.2.4 Inductors
8.3 Active Elements
8.3.1 Transistors
8.3.2 Batteries
8.3.3 LEDs
8.4 Sensors
8.4.1 Mechanical Sensors
8.4.2 Temperature and Humidity Sensors
8.4.3 Chemical and Gas Sensors
8.4.4 Flow Sensors
8.5 Actuators
8.5.1 Thermally Conditioned Actuators
8.5.2 Piezo/Electrically Activated Actuators
8.5.3 Optically Triggered Actuators
8.5.4 Magnetic-Driven Actuators
8.6 Innovative Applications
8.6.1 Robotics
8.6.2 Communications
8.6.3 Wearable
8.7 Conclusion
References
9 Energy Storage Applications
9.1 Introduction
9.1.1 Supercapacitors
9.1.2 Batteries
9.2 2D and 3D Printing of Micro-supercapacitors
9.2.1 Supercapacitors' Electrochemical Characterizations
9.2.2 EDLC Materials
9.2.3 Redox-Active Materials: 2D-3D Pseudocapacitors
9.3 2D and 3D Printing of Micro-batteries
9.3.1 Electrochemical Characterization of Batteries
9.3.2 2D and 3D Printing of Secondary Batteries
9.4 Conclusion
References
10 Photonic Applications: Impact on ``Dielectric Laser Acceleration'' and Other Case Studies
10.1 Introduction
10.2 Hollow Core Devices for Particle Acceleration
10.2.1 2D Photonic Crystal Device: The Slab with Periodic Arrangement of Holes
10.2.2 3D Photonic Crystal Device: The Woodpile Structure
10.2.2.1 Hollow-Core Woodpile Waveguides
10.2.2.2 Hollow-Core Woodpile Coupler
10.2.3 Dielectric DC-Break Devices
10.3 Other Applications
10.3.1 Other Applications in Photonics
10.3.2 Nanoantenna Printing
10.3.3 Nano-Composites: New Materials for Photonics
10.4 Conclusions
References
11 Future Prospective
11.1 Future Prospective
References
Index