Geometrical Dimensioning and Tolerancing for Design, Manufacturing and Inspection: A Handbook for Geometrical Product Specification Using ISO and ASME Standards

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Geometrical Dimensioning and Tolerancing for Design, Manufacturing and Inspection: A Handbook for Geometrical Product Specification Using ISO and ASME Standards, Third Edition presents the state-of-the art in geometrical dimensioning and tolerancing. The book describes the international standardization in this field while also indicating how it differs from the American Standard ASME Y14.5M. The general principles of geometric dimensioning and tolerancing are described, helping users define precision-related specifications unambiguously and consistently with the constraints of the manufacturing and inspection processes. Principles for the inspection of geometrical deviations are given, along with a basis for tolerancing suitable for inspection.

Since publication of the second edition of this book in 2006 more than ten ISO GPS standards have been revised, involving the introduction of new symbols and concepts, and in many cases default interpretation of the tolerance indicators have changed, in addition two new versions of American standard ASME Y14.5 (2009 and 2018) have appeared. This book is an ideal introduction to geometrical dimensioning and tolerancing for students, and an essential reference for researchers and practitioners in the fields of design, manufacturing and inspection.

Author(s): Georg Henzold
Edition: 3
Publisher: Butterworth-Heinemann
Year: 2020

Language: English
Pages: 484
City: Oxford

Front-Matt_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manufac
Front Matter
Copyrig_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manufactur
Copyright
Author-Biogr_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manuf
Author Biography
Prefac_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manufacturi
Preface
Notatio_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manufactur
Notation
Subscripts
Abbreviati_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manufac
Abbreviations
ISO-Drawing-R_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manu
ISO Drawing Rules
Text-Equival_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manuf
Text Equivalents
Chapter-1---Ge_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Man
General
Properties of the surface
Principles for tolerancing
Chapter-2---ISO-Geometrical-Produ_2021_Geometrical-Dimensioning-and-Toleranc
ISO Geometrical Product Specifications (GPS), New Approach
ISO GPS standards, overview, GPS matrix
ISO GPS standards overview
GPS matrix
Terms and definitions
Filters
Datums
Principle of independency and or
Conformance rule
New approach principles and rules
Application of the new approach
Chapter-3---Basics-of-Geom_2021_Geometrical-Dimensioning-and-Tolerancing-for
Basics of Geometrical Tolerancing
Symbols
Definitions of geometrical tolerances
General
General types of geometrical tolerances, ISO defaults
Geometric tolerances
Location tolerances of integral surfaces
ISO defaults
ISO non-defaults (specials)
Orientation tolerances of integral features
ISO defaults
ISO non-defaults (specials)
Angular size tolerances
Form tolerances of integral surfaces
ISO defaults
ISO non-defaults (specials)
Tolerances of integral lines
Form tolerances of integral lines, ISO defaults
ISO non-defaults (specials)
Orientation and location tolerances of integral lines
Run-out tolerances
Radial run-out tolerances
Axial run-out tolerances
Run-out tolerances in any direction
Location tolerances of derived features
ISO defaults
ISO non-defaults (specials)
Orientation tolerances for derived features, ISO defaults
Form tolerances of derived features, ISO defaults
Datums
General
Datum targets
Change of the datum system
Interchanging of toleranced feature and datum
Inspection appropriate tolerancing
Flexible parts
Decomposition of measurement results
Vectorial dimensioning and tolerancing VD&T
Chapter-4---Size-T_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design-
Size Tolerancing
Linear sizes
Equal thickness
Envelope requirement
Definition, history
Application of the envelope requirement
Tolerancing principle
Maximum material requirement
Definitions
Description of the maximum material requirement
Application of the maximum material requirement
General
Maximum material requirement for the toleranced feature
Maximum material requirement 0
Comparison of 0.1 and 0
Maximum material requirement for the datum
Reciprocity requirement together with the maximum material requirement
Education
Tolerance chains (accumulation of tolerances)
Least material requirement
Definitions
Description of least material requirement
Application of least material requirement
General
Least material requirement for the toleranced feature
Least material requirement for the datum
Reciprocity requirement together with the least material requirement
Statistical tolerancing
Population specifications
Angular sizes
Chapter-5---Position_2021_Geometrical-Dimensioning-and-Tolerancing-for-Desig
Position Tolerancing
Definitions
Theoretically exact dimensions, CZ, SZ, SIM, ± tolerances
Form of the position tolerance zone
Calculation of position tolerances
Projected tolerance zones
Further examples
Holes for fasteners
Counterbores
Holes in a line
Group of holes with and without datum hole
Crossed axes
Different location tolerances for different features drawn on the same centre line
Toleranced coplanar and coaxial feature and datum
Planar surface as datum for a position tolerance, with offset
Sequence and maximum material requirement for datums
Datum systems with and without
Coaxial shafts (e.g. for bearings)
Coaxial holes (e.g. for hinges, bearings)
Hexagon fit
Splines
Plug and socket
Spacings
Minimum wall thickness
Keyways
Rings and bushes
Rectangular fit
Kinematics
Maximum material requirement, application
Chapter-6---Profile-_2021_Geometrical-Dimensioning-and-Tolerancing-for-Desig
Profile Tolerancing
Definitions
Further examples
Complex surface
Window
Perpendicularity
Groups
Inclined surface
Stock material
Wedges
Cones
Fits
Chapter-7-----Tolerancing-_2021_Geometrical-Dimensioning-and-Tolerancing-for
± Tolerancing, General Tolerancing
General
Sizes
Non-sizes
Steps
Centre distances
Radii tolerances
Contours
Chain dimensioning
Profile tolerances, position tolerances instead of ± tolerances, advantages
General tolerances
Further general tolerances
General tolerances for plastic parts
General tolerances for metallic castings
Multiple general tolerances on the same part
General size tolerances
General tolerances according to ISO 2768
Chapter-8---Recommended-Pro_2021_Geometrical-Dimensioning-and-Tolerancing-fo
Recommended Procedure for Tolerancing
General
Dimensioning
Chapter-9---Toleranc_2021_Geometrical-Dimensioning-and-Tolerancing-for-Desig
Tolerancing of Edges
Edges of undefined shape
Transitions (edges of defined shape)
Chapter-10---Tolerancing-o_2021_Geometrical-Dimensioning-and-Tolerancing-for
Tolerancing of Metallic Castings
General
Additional symbols and definitions
Calculating of the moulded nominal dimension
Calculation of the minimum wall thickness
Calculation of the moulded nominal dimensions when the datum system is changed for the machined surfaces
General tolerances for castings
Drawings for ordering castings
Castings remaining as moulded
Casting ordered as moulded, planned machining later
Casting ordered as premachined
Casting ordered as moulded by final machined drawing
Casting ordered as moulded by combined drawing for moulding and machining
General tolerances ISO 8062-3
Chapter-11---Tolerancing-o_2021_Geometrical-Dimensioning-and-Tolerancing-for
Tolerancing of Movable Assemblies
Symbols
Rules
Examples
Chapter-12---Respecting-Geometri_2021_Geometrical-Dimensioning-and-Toleranci
Respecting Geometrical Tolerances During Manufacturing
Manufacturing influences
Recommendations for manufacturing
Process capability
Chapter-13---Inspection-of-Geom_2021_Geometrical-Dimensioning-and-Tolerancin
Inspection of Geometrical Deviations (Verification)
General
Terms
Alignment of the workpiece
General
Minimum requirement
Additional alignment requirements for the measurement of roundness or cylindricity deviations
Axis of measurement
Inclination of the axis
Offset of the workpiece axis
Minimum rock requirement
Interchanging of the datum feature and toleranced feature
Simplified inspection method
Evaluation of measurement
Methods of inspection
Assessment of straightness deviations of lines of surfaces
Definition
Type of detecting
Measuring methods
Assessment of straightness deviations of axes
Definition
Assessment of the coordinates of axes
Assessment with one dial indicator
Assessment with two dial indicators
Assessment with form measuring instrument or with coordinate measuring system
Assessment of flatness deviations
Definition
Type of detection and measurement methods
Assessment of the flatness deviation with straightedge and dial indicator
Assessment of roundness deviations
Definition
Measuring methods
Two-point measurement, three-point measurement
Assessment with measuring ring or measuring plug
Simplified inspection
Assessment of cylindricity deviations
Definition
Measuring strategies
Measuring methods
Measuring the cylindricity deviation
Assessment by measurement of components
Simplified inspection
Assessment of profile deviations of lines
Definition
Measuring methods
Assessment of profile deviations of surfaces
Definition
Measuring methods
Assessment of orientation deviations
Definition
Combination of features
Measurement methods
General
Assessment of orientation deviations of straight generator lines or plane surfaces by measuring distances
Assessment of the orientation deviation of an axis by measuring distances
Assessment of orientation deviations with form measuring instruments or coordinate measuring systems
Assessment of location deviations
Definition
Combination of features
Measuring methods
General
Assessment of the location deviation of a straight generator line or a plane surface by measuring distances
Assessment of the location deviation of an axis relative to plane surface by measuring distances
Assessment of location deviations with form measuring instruments or coordinate measuring systems
Assessment of coaxiality deviations or symmetry deviations by measuring distances
Inspection of coaxiality deviations by measuring run-out deviations
Assessment of coaxiality deviations or symmetry deviations with form measuring instruments or coordinate meas ...
Assessment of run-out deviations
Datums
Measuring methods of circular run-out
Assessment of radial run-out deviations
Assessment of circular axial run-out deviations
Assessment of circular run-out deviations in any or in a specified direction
Assessment of total run-out deviations
Inspection of the envelope requirement
Definition
Inspection methods
Inspection with functional gauge
Inspection with coordinate measuring system
Inspection with form measuring instrument
Inspection with length measuring instrument and measuring table, centres or chuck or revolving table
Inspection with length measuring instrument, measuring table and/or V-block
Inspection with measuring table or measuring plate and length measuring instrument
Inspection of the maximum material requirement
Definition
Inspection methods
Inspection with functional gauge
Inspection with form measuring instrument or with coordinate measuring system
Approximate inspection by measuring sizes and distances
Position tolerances without datum
Position tolerances with datum
Position tolerances with and without datum
Position tolerances for key ways
Simplified inspection
Inspection of the least material requirement
Definition
Inspection methods
Inspection with coordinate measuring systems
Approximate inspection by measuring sizes and distances
Assessment of the position deviation for projected tolerance zones
Definition
Measuring methods
Assessment of geometrical deviations of threaded features
Tracing and probing strategies
General
Tracing strategies
Probing strategies
Number of points
Separation of roughness and waviness
Measurement uncertainty
Definition
Application
Assessment
Calibration of measuring instruments
Examples for uncertainty budgets
Chapter-14---Differences-Bet_2021_Geometrical-Dimensioning-and-Tolerancing-f
Differences Between ASME Y14.5 and ISO
Application
Symbols
Coplanarity
Envelope requirement, Rule # 1
Radii
Dimensioning origin
Angular tolerances
Cones
Regardless of feature size RFS
Tolerances of position, coaxiality, symmetry
Orientation and location tolerances for axes or median planes
Composite tolerancing and single tolerancing
Multiple patterns of features
Unequally disposed profile tolerance zone
Datums with indication of the locked degrees of freedom, customized datums
Datum systems
Roundness measurements
Dynamic profile tolerance
Terminology
Planar datum, definition
Survey of differences between ASME and ISO
Drawings for both systems, ISO and ASME
General
Coplanarity
Envelope requirement
Angular tolerances
Radii tolerances
Roundness tolerances
Coaxiality and symmetry tolerances
Simultaneous requirements for groups with different position tolerances
Orientation tolerances of axes or median surfaces
Position tolerancing
Composite tolerancing
Maximum material requirement, least material requirement
No-title-avai_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manu
Glossary
Standar_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manufactur
Standards
Publicatio_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manufac
Publications
Index_2021_Geometrical-Dimensioning-and-Tolerancing-for-Design--Manufacturin
Index
A
B
C
D
E
F
G
H
I
K
L
M
N
O
P
R
S
T
U
V
W
Z