Applications of composite materials and composite coatings have been increasing in the field of automobile and aerospace industries due to the versatility in their properties. Present book comprehensively reviews the composite materials and coatings with a focus on the mechanical and tribology applications. It covers type of fibres (natural and synthetic), reinforcements and their selection, matrix, and technologies used to produce composite materials. Various sections cover basics and associated failures of composites, strengthening mechanisms and background theories, composite manufacturing technologies, mechanical and tribology properties of past and currently used composites.
Features:-
- Covers different types of fibers, reinforcements, matrix, and technologies used to produce composite materials.
- Details the tribology behavior of different novel composite coatings fabricated using different coating techniques.
- Reviews research on wear behavior of composite materials and coatings.
- Discusses reinforcement behavior with respect to the different processing routes.
- Illustrates rule of mixtures, failures, theories behind the strengthening mechanism.
This book aims at professionals, graduate students and researchers in mechanical engineering, design engineering, composite materials, composite coatings, tribology, automobile, and aircraft.
Author(s): Mohamed Thariq Hameed Sultan, S. Arulvel, K. Jayakrishna
Publisher: CRC Press
Year: 2021
Language: English
Pages: 296
City: Boca Raton
Cover
Half Title
Title Page
Copyright Page
Table of Contents
Preface
Editors’ Biographies
Contributors
1 Extraction, Treatment and Applications of Bio Fiber Composites: A Critical Review
1.1 Introduction
1.2 Retting Process
1.3 Chemical Treatments
1.3.1 Alkaline Treatment
1.3.2 Peroxide Treatment
1.3.3 Benzoylation Treatment
1.3.4 Permanganate Treatment
1.3.5 Stearic Acid Treatment
1.3.6 Chemical Treatment Results
1.4 Applications
1.5 Conclusions
Conflict of Interest
Acknowledgments
References
2 Tribology Properties of Fiber-Reinforced Polymer Composites
2.1 Introduction
2.2 Interfacial Adhesion Between Fiber and Polymer Phase
2.3 Tribological Characterization of Fiber-Reinforced Polymer Composites
2.4 Mechanisms of Material Wear During Tribological Testing
2.5 Frictional Analysis and Wear Rate in Fiber-Reinforced Polymer Composites
2.6 Conclusion
2.7 Future Scope
References
3 Tribological Behavior of Fiber-Reinforced Polymer Composites (FRPC)
3.1 Introduction
3.1.1 Natural Fiber–Reinforced Polymer Composites
3.1.2 Effects On Tensile and Flexural Properties
3.1.3 Applications
3.1.4 Analyses of Tribological Properties of Synthetic Fiber–Reinforced Polymer Matrix Composites
3.1.5 Tribological Properties of Natural Fiber–Reinforced Polymer Matrix Composites
3.1.6 Fiber Volume Fraction
3.1.7 Fiber Length
3.1.8 Surface Treatment
3.1.9 Operating Parameters
3.2 Natural-Fiber Selection and Preparation
3.3 Automotive Applications
References
4 Effect of Reinforcements On the Tribological Properties of Polymer Composites
4.1 Introduction
4.2 Coating Techniques for Polymer Composite Materials
4.3 Effect of Reinforcement On the Wear Properties of Polymer Composite Materials
4.3.1 Effect of Reinforcement Volume
4.3.2 Effect of Fiber Direction
4.3.3 Effect of Reinforcement Size and Shape On Wear Properties
4.3.3.1 Nano- and Micron-Sized Particle Reinforcement
4.3.3.2 Short and Long Fiber Reinforcement
4.4 Conclusion
References
5 Mechanical and Tribological Behaviour of Particulate–Reinforced Metal Matrix Composite
5.1 Introduction
5.2 Tensile Behaviour
5.3 Creep Behaviour
5.4 Fatigue Behaviour
5.5 Wear
5.5.1 Internal Factors
5.5.2 External Factors
5.6 Summary
5.7 Scope of PRMMCs
References
6 Tribological Properties of Metal Matrix Composites
6.1 Introduction
6.2 Classifications of MMC and Applications
6.2.1 Metal Matrix Composites (MMCs)
6.2.1.1 Aluminum-Based Composites
6.2.1.2 Magnesium-Based Composites
6.2.1.3 Titanium-Based Composites
6.2.1.4 Copper-Based Composites
6.2.2 Filler Materials
6.2.2.1 Powder Or Particulate Fillers
6.2.2.2 Short and Long Fiber Fillers
6.2.2.3 Laminated Composites
6.3 Wear and Friction Behavior of MMC
6.3.1 Friction and Wear Behavior of Al Matrix Composites
6.3.2 Friction and Wear Behavior of Mg Composites
6.3.3 Friction and Wear Behavior of Titanium Matrix Composites
6.3.4 Friction and Wear Behavior of Metal Matrix Composites
6.3.4.1 Adhesive Wear and Abrasive Wear
6.3.4.2 Plastic Deformation
6.3.4.3 Oxidation-Delamination
6.3.4.4 Delamination Wear
6.4 Relationship Between the Surface Hardness of the MMC Layer and Specific Wear
6.5 SEM Characterization Techniques Used in Tribological Research On MMCs
6.6 Theoretical Approaches Used for Predicting Tribological Properties of MMCs
6.7 Summary
6.8 Scope for Future Work
References
7 Achieving Exceptional Mechanical and Tribological Properties of Metal Matrix Composites Through...
7.1 Introduction
7.1.1 Production of MMCs and Requirements
7.1.2 Various Production Methods for Al-MMCs and Associated Challenges
7.1.3 Stir Casting Process
7.1.4 Need for the Secondary Process After Stir Casting
7.1.5 Cryorolling
7.2 Microstructural Aspects of Al-MMCs Fabricated By Stir Casting Followed By Cryorolling
7.3 Wear Behaviour of Al-MMCs Produced By Stir Casting Followed By Cryorolling
7.4 Tensile Property Evaluation of Al-MMCs Produced By Stir Casting Followed By Cryorolling
7.4.1 Effect of Volume Fraction of Reinforcement On the Tensile Behaviour of Al-MMC
7.4.2 Effect of Post Annealing Treatment On the Tensile Behaviour of Al-MMC
7.4.3 Influence of Particle Size Variation On the Tensile Behaviour of Al-MMCs
7.5 Summary and Future Scope
References
8 Tribological Properties of Ceramic-Reinforced Metal Matrix Composite
8.1 Introduction
8.2 Influence of Ceramic Particles On the Tribological Behaviour of MMC
8.2.1 Effect of Ceramic Particles On Al MMC
8.2.2 Effect of Ceramic Particles On Mg MMC
8.2.3 Effect of Ceramic Particles On Cu- and Ti-Based MMCs
8.3 Conclusion
References
9 Tensile and Wear Behaviour of MMCs Reinforced With Metallic Particles By Solid-State Technique
9.1 Introduction
9.1.1 Casting
9.1.2 In-Situ Process
9.1.3 Infiltration
9.1.4 Powder Metallurgy
9.2 Friction Stir Processing of Al-Based MMCs
9.2.1 Microstructure Formation
9.2.2 Process Parameters
9.2.3 Tool Geometry
9.2.4 Processing Methods
9.3 Tensile Property Evaluation of Al-Based MMCs Produced By FSP
9.3.1 Effect of Matrix-Particle Interaction On Tensile Strength
9.3.2 Effect of Reinforcement Particle Addition On Tensile Strength
9.3.3 Effect of Reinforcement Size and Tool Rotational Speed On Tensile Strength
9.3.4 Effect of Number of FSP Passes On Tensile Strength
9.3.5 Effect On Tensile Strength of FSP of Al-Based MMCs Conducted Underwater
9.3.6 Adaptability of MMCs Fabricated By FSP for Secondary Processing and Their Tensile Behaviour
9.3.7 Potential of Realizing MMCs With Enhanced Combinations of Strength and Ductility
9.4 Wear Behaviour of Al-Based MMCs Fabricated By FSP
9.5 Metallurgical Aspects of Al-Based MMCs Fabricated By FSP
9.6 Summary and Future Orientation
References
10 Composites for Corrosive Wear Applications
10.1 Introduction
10.2 Metal Matrix Composites for Corrosive Wear Applications
10.3 Polymer Matrix Composites for Corrosive Wear Applications
10.4 Ceramic Matrix Composites for Corrosive Wear Applications
10.5 Failures Due to Corrosive Wear in Composites
10.6 Conclusion
References
11 Composites for High Temperature Wear Applications
11.1 Introduction
11.2 Wear Mechanisms
11.2.1 Abrasive Wear
11.2.2 Adhesive Wear
11.2.3 Fatigue Wear
11.2.4 Corrosive Wear
11.2.5 Erosive Wear
11.3 High Temperature Wear Behavior of Composites
11.3.1 Metal Matrix Composites
11.3.2 Metal Matrix Composites With In-Situ Reinforcements
11.3.3 Metal Matrix Composites With Solid Lubricants
11.3.4 Carbon-Carbon Composites
11.4 Summary
References
12 Influence of Wear Parameters On Friction and Wear Behaviour of Friction Stir Processed Al/CaCO3 Surface Composite
12.1 Introduction
12.2 Experimental Procedure
12.3 Results and Discussion
12.3.1 Microstructural Analysis
12.3.2 Microhardness Study
12.3.3 Friction and Wear Analysis
12.4 Conclusions
References
13 Potential Applications of Nano-Enhanced Phase Change Material Composites
13.1 Introduction
13.2 Evaluation of Ne-PCM in Solar Applications
13.3 Contribution of Ne-PCM in High Power Density Applications
13.4 Contribution of Ne-PCM in Building Applications
13.5 Ne-PCM Use in Various Commercial Applications
13.6 Future Research Potential
13.7 Conclusions
References
14 Bioshells and Calcium-Based Composite Coating for Tribology Applications
14.1 Introduction
14.2 Calcium-Based Composite for Tribology Applications
14.3 Crab Shell Particles for Tribology Applications
14.4 Coatings in Marine and Biomedical Applications
14.5 Conclusion
References
Index
