Additive Manufacturing: Materials, Functionalities and Applications

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This book focuses on the advances of additive manufacturing in the applications of wearable electronics, energy storage, biomedical implants and devices, drug delivery, and technologies for 4D printing, large-scale printing, and ceramics printing. It provides timely insights into the materials, functionalities, and applications of additive manufacturing.

Author(s): Kun Zhou
Publisher: Springer
Year: 2022

Language: English
Pages: 333
City: Cham

Preface
Contents
1 3D-Printed Soft Wearable Electronics: Techniques, Materials, and Applications
1.1 Background
1.2 3D Printing Techniques Used in Soft Wearable Electronics
1.2.1 Photopolymerization-Based Printing Approaches
1.2.2 Extrusion-Based Printing Approaches
1.2.3 Powder Bed-Based Printing Approaches
1.3 3D Printable Materials for Soft Wearable Electronics
1.3.1 Mechanics Consideration
1.3.2 Metal-Based Materials
1.3.3 Carbon-Based Materials
1.3.4 Polymer Materials
1.4 Application of 3D-Printed Wearable Electronics
1.4.1 Wearable Sensors
1.4.2 Wearable Energy Devices
1.4.3 Interconnects for Wearable Systems
1.5 Summary and Outlook
References
2 Additive Manufacturing of Energy Storage Devices
2.1 Background
2.2 Basic Additive Manufacturing Categories
2.3 Additively Manufactured Materials for Energy Storage
2.3.1 Polymer-Based Materials
2.3.2 Metal-Based Materials
2.3.3 Carbon-Based Materials
2.3.4 Ceramic-Based Materials
2.3.5 Other Materials
2.4 Additive Manufacturing of Rechargeable Batteries
2.5 Additive Manufacturing of Electrochemical Capacitors
2.6 Summary and Outlook
References
3 4D Printing of Stimuli-Responsive Materials
3.1 Introduction
3.1.1 Definition of 4D Printing
3.1.2 Prospect of 4D Printing
3.2 Materials for 4D Printing
3.2.1 4D Printing of Polymers and Their Composite Materials
3.2.2 4D Printing of Stimuli-responsive Metals and Their Composite Materials
3.2.3 4D Printing of Stimuli-responsive Ceramics and Their Composite Materials
References
4 Personalized Medicine: Manufacturing Oral Solid Dosage Forms Through Additive Manufacturing
4.1 Background
4.2 Traditional Routes for Manufacturing Solid Oral Dosage Forms
4.3 Additively Manufactured Oral Solid Dosage Forms
4.3.1 Personalized Medicine
4.3.2 Customizable Multi-active Therapeutics
4.3.3 Shorten Supply Chain
4.4 Current AM Techniques for Solid Dosage Form Manufacturing
4.4.1 Material Extrusion
4.4.2 Material Jetting (Inkjet Printing)
4.4.3 Binder Jetting
4.4.4 Powder Bed Fusion
4.4.5 Vat Polymerization
4.5 Summary and Outlook
References
5 Additive Manufacturing of Metal Implants and Surgical Plates
5.1 Background
5.2 Metal Materials for Additively Manufactured Implants and Surgical Plates
5.2.1 Fe-Based Alloys
5.2.2 Titanium and Its Alloys
5.2.3 Cobalt-Based Alloys
5.2.4 Others
5.3 Additive Manufacturing of Metal Implants
5.3.1 Articular Implants
5.3.2 Traumatic Implants
5.3.3 Spinal Implants
5.3.4 Dental Implants
5.3.5 Other Applications
5.3.6 Certificated Implant Products
5.4 Additive Manufacturing of Surgical Guide Plates
5.4.1 Guide Plate for Spinal Surgery
5.4.2 Fracture Fixation Plate
5.4.3 Bone Cutting Guide Plate
5.5 Conclusion and Outlook
References
6 Wire Arc Additive Manufacturing: Systems, Microstructure, Defects, Quality Control, and Modelling
6.1 Background
6.2 WAAM Systems and Fundamentals
6.2.1 GMAW-Based WAAM
6.2.2 GTAW-Based WAAM
6.2.3 PAW-Based WAAM
6.3 Materials Used in WAAM
6.3.1 Steel
6.3.2 Nickel Alloys
6.3.3 Aluminum Alloys
6.3.4 Titanium Alloys
6.3.5 Magnesium Alloys
6.3.6 Intermetallic Compounds
6.4 Defects and Quality Control of WAAM
6.4.1 Challenges and Defects in WAAM
6.4.2 WAAM Process Control
6.4.3 Microstructure Control
6.4.4 Processing Accuracy Control
6.5 Modeling of Print Geometry
6.5.1 Single-Bead Model
6.5.2 Multi-Bead Model
6.6 Summary and Outlook
References
7 Additive Manufacturing of Ceramics: Materials, Characterization and Applications
7.1 Background
7.2 Overview of Ceramic AM Technology
7.2.1 Vat-polymerization
7.2.2 Direct Ink Writing
7.2.3 Binder Jetting
7.2.4 Inkjet Printing
7.2.5 Selective Laser Sintering/Melting
7.2.6 Laser Engineered Net Shaping
7.2.7 Hybrid Additive Manufacturing Processes
7.2.8 Summary
7.3 Additive Manufacturing of Advanced Monolithic Ceramics
7.3.1 Structural Ceramics and Applications
7.3.2 Functional Ceramics and Applications
7.3.3 Bioceramics and Applications
7.4 Additive Manufacturing of Ceramic Matrix Composites
7.4.1 Chopped Fiber
7.4.2 Whisker
7.4.3 Carbon Nanotubes
7.4.4 Graphene
7.4.5 Particulates
7.5 Summary and Outlook
7.5.1 Benefits of Ceramic AM
7.5.2 Challenges/Limitations and Potential Solutions of Ceramic AM
7.5.3 Future Perspective
References