3D Printing for Construction with Alternative Materials

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This book explores the latest achievements and design possibilities that 3D printing for construction (DPC) can offer, the alternative materials to natural aggregates or cement and even the 4th dimension that is already starting in this area. DPC materiality is starting to be explored in architecture as a new design language to reach not only outrageous forms but also to leverage the building process and its performance. Like Corbusier explored the concrete potentiality of concrete to release the façade and the plan, 3DPC is allowing to straighten design freedom with building performance. Industry and Scientific research are offering design professionals possibilities to start a new design movement. New paths are also starting to be tracked to reduce even more this building system footprint, stalking alternatives to Portland cement (PC). Today is already possible to build with the soil from the buildings’ ground. Leftovers from various industries are opening possibilities to decrease the PC and natural aggregates rate in printable mortars. From the industry, salt is becoming a possibility to be used in 3DPC. Sugar can ashes are improving the mortar performance reducing adjuvants. Construction and demolition waste can substitute natural aggregates and even offer new textures and color possibilities. Finally, to close this edition, the latest steps on the use of Phase Change Materials in additive manufacturing are collected to raise awareness to the next step of AM, the 4D printing.

Author(s): Bárbara Rangel, Ana Sofia Guimarães, Jorge Lino, Leonardo Santana
Series: Digital Innovations in Architecture, Engineering and Construction
Publisher: Springer
Year: 2023

Language: English
Pages: 176
City: Cham

Preface
Contents
How 3DPC Will Transform Architectural Design
1 Introduction—Materiality in Architecture
2 Digitalization Design in Construction
3 Customization and Digital Design
4 The Role of Digital Design in Biomimicry
5 Conclusion
References
Giving Shape and Functionality to the Matter: Digital Construction
1 Introduction
1.1 A Subsection Sample
2 The Use of the Concrete in Construction Over the Ages
3 Architectural and Ecological Considerations
4 Digitalization of the Construction: New Building Concept
4.1 Precast Versus On-Site
4.2 Digital Construction with BIM
5 Additive Manufacturing: Giving Shape and Functionality
6 Conclusion
References
WASP in the Edge of 3D Printing
1 Introduction
2 The Challenge of TECLA, a 3D Printed Global Habitat for Sustainable Living
2.1 Selection of Materials and Their Use
2.2 Crane System
2.3 TECLA
Architectonic Cement-Based Composites 3D Printing
1 Introduction
1.1 Research Significance
1.2 Research Objectives
2 Materials and Methods
2.1 Raw Materials Characterisation
2.2 Mixture Compositions Study
2.3 Specimens Manufacture and Mixture Proportions
2.4 Fresh State Tests
2.5 Slump Loss
2.6 Manual Printing Test
2.7 Electrical Resistivity
2.8 Mechanical Strength
3 3D-Printing: Scale-Up
4 Results and Discussion
4.1 Mixture Compositions Study
4.2 Full-Scale 3D Printing
5 Conclusions and Final Remarks
References
3D Print with Salt
1 Introduction
1.1 Salt as a Resource
1.2 Salt Properties
1.3 Salt Materials in Building Construction
1.4 3D Printing with Salt
2 Experimental Studies
2.1 Experimental Study 1: Salt/Binder
2.2 Experimental Study Two: Salt Cylinder
2.3 Experimental Study 3: Potential Application
3 Discussion
3.1 3D Printer
3.2 Materials
3.3 Other Parameters
4 Conclusion
References
Use of Waste Materials to Reduce Cement and Natural Aggregates in 3D Printing Mortars
1 Introduction
2 Literature Review
2.1 Compositions and Dosages
2.2 Fresh and Hardened State Requirements
2.3 Cementitious Mortars with Alternative Materials
3 The Use of SCBA as a Partial Cement Substitute
3.1 Materials and Methods
3.2 Mortar Design
3.3 Laboratory Tests
3.4 Extrusion Test
4 The Use of RBS as a Substitute for Natural Aggregates
4.1 Materials and Methods
4.2 Mortar Design
4.3 Laboratory Tests
4.4 3D Model Design
4.5 Extrusion Test
5 Conclusions
References
4D Printing and Construction: Reality, Future, or Science Fiction?
1 Contextualization
2 4D Printing
3 4D Printing in Civil Construction
4 Final Considerations
References